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Plating zinc onto stainless steel?

(-----) April 28, 2008

Q. Plating stainless steel.
I am confused whether it is possible to do zinc plating on stainless steel fasteners (green chromated). If this plating is possible how is the corrosion resistance of stainless steel fasteners after zinc plating on them?
Is there any ASTM standard to be used for plating stainless steel?

Fred Patrick
interested - Ankara, Turkey

May 1, 2008

A. Hi, Fred. It is possible to plate zinc onto almost anything, including stainless steel. For good adhesion you would probably need to strike with Wood's Nickel first. But I personally do not know of any example or of a spec for this. It doesn't seem to make too much sense to me since stainless steel can be permanently corrosion resistant whereas zinc plating offers only temporary protection.


Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey

May 7, 2008

A. Hi Fred ,

s/s can be zinc plated using a nickel strike prior to the zinc plating.

I think the reason for plating the s/s with zinc must be to get the green colour - via the passivate?

Also if the s/s fasteners you are zinc plating are to be used against aluminium for example, the zinc plating is required so there is no reaction between the 2 metals (s/s and aluminium)

Jay Smith
- Essex, UK

thumbs up sign Hi Jay. I appreciate the answer but am having trouble agreeing with it. I've seen a lot of aluminum fastened with stainless steel fasteners (like the railings on probably most hotels and apartments) and my understanding is that the passivity of the stainless, combined with the self-oxidizing nature of aluminum, so greatly reduces this potential galvanic incompatibility that it's really not much of an issue except in aerospace. Further, objects being fastened are usually bigger in surface area than the fasteners, and it's best to have the cathodic material be the smaller surface and the anodic material (which is being corroded away) to have the bigger surface -- and stainless is cathodic to aluminum, whereas zinc plating is anodic to aluminum. I'm not insisting that I'm right, just explaining my current understanding. Thanks again.


Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey

September 8, 2010

Q. I had the same question.

The primary purpose I had in mind was to match the OEM fastener look on a classic car with hardware that would keep the "new look" until the next rebuild. The secondary purpose was to prevent corrosion of the aluminum castings, but this is generally a minor problem the oil or thread lock seem to pretty much eliminate anyway so mostly it's a durability of appearance question to me.

Mark Eberhardt
auto modification - Elverson, Pennsylvania, USA

Corrosion of zinc plated parts due to stainless fastener

March 21, 2013

Q. I have a related problem where I am inserting a stainless steel fastener into a piece of flat, cold rolled steel (.060" thick.) The part is then zinc plated. Now and then the metal around the fastener corrodes to unacceptable levels. I am being asked to provide a corrective action to eliminate incidents of corrosion.

stainless fastener corrosion

Note that the insert needs to inserted before plating because after plating it leaves a noticeable mark on the front surface of the part, which is unacceptable to the customer.

Any suggestions or at least an idea or a good explanation of why the corrosion is inherent in the design.

I appreciate any help or ideas you can provide.

Richard Webb
- Bloomingdale, Illinois USA

August 27, 2014

A. I see a couple of possible reasons for the corrosion. Acid is being trapped in the hardware itself and leaches out or it is being trapped under the material of the spotwelded bracket next to the hardware and is leaching out. The plater would need to either plug the hardware during the process and/or add an extra process such as blowing the area with air or adding rinse time. These usually correct the issue.

Hugo Ley
- Hanover Park, Illinois USA

A. Hi Hugo. I am perhaps not understanding the picture and Richard's dialog, but that looks to me like a nut welded into the plate.

I don't quite understand it all, but I agree with you that it doesn't look like galvanic corrosion -- but rather that there was little or no plating under or around the fastener, and probably some acid trapped in some capillary space, so it's corroding?

My question would be why weld a stainless nut to steel sheet metal, with the possible welding issues ... then zinc plate the weldment when zinc won't stick to the stainless ... then have the galvanic corrosion possibility? Why not just use a steel nut and zinc plate the whole thing?


Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey

Ed. note: For additional situations, options, and opinions please see also:
• Thread 30286, "Need to do Zinc Plating on Stainless Steel"
• Thread 32579, "Black zinc chromate plated on stainless steel"

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