finishing.com -- The Home Page of the Finishing Industry
A website for Serious Education, promoting Aloha,
& the most FUN smiley you can have in metal finishing

HomeFAQsBooksHelpWantedAdvertiseForum
topic 15909

How to improve our Mixing Formula of Plastisol



A discussion started in 2002 & continuing through 2017

(2002)

Q. We are trying to use the titanium dioxide for our plastisol (PVC). I have no idea how much weight of titanium dioxide we should add into the plastisol.
* What is the general dose for TiO2 in plastisol?
* Can TiO2 acts as filler (CaCO3)?
* Can we reduce the CaCO3 and replace the weight by using TiO2?
* Our product should be dark brown in colour.

Another question:
* We are now using UVA in our plastisol. Now, we are trying not to use it anymore. Will it affect or how much will it affect our product?
* Is UVA just for the stability of colour?

Additional information:
* Last time our product has sticky problem just a few weeks after the production. The sticky problem is especially serious for the product strongly exposed under sun.
* We changed our formula totally and temporary satisfaction of products achieved.
* I started to join in the plastisol production just during the changing of new formula. I don't really know how the mixing of plastisol did last time with the bad result. After all, We don't want the problem to occur again nor any other new problems.

The production is running everyday. New formula needs to be ready as soon as possible for the production. Hope someone here can help us in this matter. Thank you very much!

Susan Low
- PJ, Selangor, Malaysia


August 8, 2008

A. Why don't you try PCC as it provide time-stable rheology required and have the ability to remove HCl formed by any partial decomposition.
Formulation : PVC 25%, Plasticiser 36%, PCC 20% and GCC 12%, others (Adhesion promoter, ZnO, CaO, hydrocarbon oil) 7%.

KL Chong
- Malaysia


Plastisols & Organsols

August 18, 2008

A. Question 1: To get high opacity you need to keep TiO2 in your formulation approx. 34%. But because of price you need to optimise your formulation with replacing some part of TiO2 with CO3Ca (like 10%).

Question 2: Formulation always need good balance between plasticizer and resin and pigment. Less plasticizer gives you sticky products but more plasticizer gives very soft and no sticky effect but problem is bleeding. try the best balance between them (33% plasticizers, 30% resins and 35% pigment and filler. do not forget makes a good dispersing of your pigment and filler with adding some dispersing agent. final product if you can pass through the three mils results should be better.
Regards

Farid Motamedian
- Montreal, Canada


January 25, 2012

A. TiO2 is a pigment/UV protector/filler in plastics industries, which type of your end product, you can use TiO2. If products are film grade may create haziness/opacity in film by TiO2 depending by your formulation; in leather application use of TiO2 6-8 in your formulation

Ashish Patel
coaters - Valsad, Gujarat, India



February 19, 2012

Q. How to eliminate air bubbles in plastisol? Can I get formulation of plastisol coating?

sunarto
marketing - bogor, west java, indonesia


February 22, 2012

A. Sir, air bubbles are created in leather; many factors like (1) humidity- your ingredient of plastisol are absorbing moisture in environment, so check your raw material at stores as well as mixing area for storage of plastisol. (2) if your raw material are not absorbing moisture, check it spread coating of top coat & foam coat; if air bubbles are created, check your plastisol viscosity. If it is thick reduce viscosity of plastisol by viscosity reducer and then observe; after using thin plastisol you can see your air bubbles are reduced at your top & foam coat. This above problem is avoided continually by practice.

Ashish Patel, (Q.A.In charge)
- Valsad, Gujarat, INDIA



February 25, 2012

Q. What is the evaporation percentage in heat of DOP, DINP and other chemicals in PVC synthetic leather making?

ashish bhavsar
employee - valsad,gujarat, india



March 27, 2012

Q. What is the meaning of PCC and GCC?
Thanks.

sunarto
- Bogor, West Java, Indonesia


March 27, 2012

A. Hi Sunarto.

PCC is precipitated calcium carbonate.
GCC is ground calcium carbonate. Good luck.

Regards,

Ted Mooney, finishing.com Teds signature
Ted Mooney, P.E. RET
finishing.com
Pine Beach, New Jersey



Formulation of Organic Coatings

April 23, 2012

Q. Well, can someone tell me which is the best phthalate plasticizer for making low bleeding white, or formulation for making low bleed white?
Can we add any additive to make lb white?
How to make HD BASE?

Sumit Aggarwal
- Jal, Punjab, India


September 20, 2012

Q. What is the process of PVC plastisol ink and material used with grades.

Malik Ahmad
- Lahore Pakistan


March 6, 2013

Q. I wanted to know the Plastisol formulation for making car mat.

Akash Sharma
- Delhi, India


December 12, 2013

Q. Dear Sirs,

Could you please give us some idea what chemical should we use for getting anti-slip or grip effect in plastisol Ink? The finished product is cotton knitted glove. It has dotted print. The dotted print needs anti slip or grip effect.

Waiting for your advice.

Thanks & regards,

Vishy

Vishy Nathan
- Tirupur, Tamil Nadu, India



June 9, 2015

Q. Dear Sir,

I am into screen process printing ink production, Namely water-base textile printing ink, PVC solvent ink for pvc sticker printing, ss polyscreen for polyethylene treated sheets, etc. But recently I added plastisol to our range. The question is what is the function of soy lecithin in plastisol production.

Vincent Chinweze
screen process printing ink production - Lagos Nigeria


A. Hi Vincent. I know nothing of plastisol formulation to be able to help you in detail ... but soy lethicin is an emulsifier, a release agent & a surfactant, so it sounds very useful in a number of ways including stabilizing the emulsion and reducing air bubbles.

Regards,

pic of Ted Mooney
Ted Mooney, P.E. RET
finishing.com
Pine Beach, New Jersey
Striving to live "Aloha"


August 2, 2015

Q. I require formulation for air drying (ambient temperature) plastisol or any other resin based ink formulation. I hope finishing users help me.

suni milton
- kochin kerala india



August 2015

!! Readers:

Most of the 50 thousand topics on this site, including Susan's opening question on this page, are of the style: "I'm doing thus and so, but I'm having this particular problem, and wonder if anyone who has seen it can guide me about what I'm doing wrong..."   Such discussions are usually lively, helpful, fun, educational, interactive, and interesting. We're very happy to provide space for such constructive dialogs, and to to try to steer some traffic towards them.

wikipedia
Plastisol

But if people don't take even 30 seconds to try to help the many people waiting in line ahead of them, and don't suggest any books or research, and don't introduce themselves or present any of their own experience which people might learn from -- and just spend 10 seconds posting a broad open-ended abstract request for strangers to provide them a free technology transfer -- it's not constructive! It only leads, as we see here, to long, silly strings of unanswered questions. Please address someone else's question, or mention a book or technical article, or present some detailed info from your own experience when posting a question! We can't let silly abstract requests for free technology transfer spoil the usefulness of a site we've worked hard for 20 years to build, so rather than continuing an endless list of unanswered questions, we must simply discard such postings. Thanks for your understanding.

Regards,

pic of Ted Mooney
Ted Mooney, P.E. RET
finishing.com
Pine Beach, New Jersey
Striving to live "Aloha"



May 25, 2017

Q. I have been trying to make a plastisol from PVC resin by dissolving it in DOP. I used PVC: DOP in the ratio 25:36, and then made a colored plastisol with Titanium Dioxide and other pigments plus lead inhibitor in the ratio of 1% of total formulation to achieve a reasonably pasty product for dipping. However, when I used it for dip coating at 170°C, followed by cooling under water, the end coat was still a bit sticky and not completely dry.

Would appreciate any comments

Nicolas Abdelsayed
United Colorama - Alexandria Egypt



August 12, 2017

Q. Hi,
I have an automatic screen printing machine and I made a white plastisol ... but it's sticky and didn't dry well. Please, I want the raw material which makes the white cured quickly without stickiness. Thanks.
Best regards,

ziad elsha
art print - cairo, Egypt



This public forum has 60,000 threads. If you have a question in mind which seems off topic to this thread, you might prefer to Search the Site

ADD a Q or A to THIS thread START a NEW THREADView This Week's HOT TOPICS

Disclaimer: It's not possible to diagnose a finishing problem or the hazards of an operation via these pages. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations may be deliberately harmful.

  If you need a product/service, please check these Directories:

JobshopsCapital Equip. & Install'nChemicals & Consumables Consult'g, Train'g, SoftwareEnvironmental ComplianceTesting Svcs. & Devices


©1995-2017 finishing.com     -    Privacy Policy
How Google uses data when you visit this site.