Summary for salt spray resistant water based paint Discussion
Salt spray resistant water based paint is the goal, but the thread suggests the real issue is pretreatment rather than the coating itself. Chris Ballew asked for a water-based dip paint for mild steel springs that leave production at about 550 °F and must survive a 36-hour ASTM B117 salt spray test; the paints tried so far failed after about 5 hours. In response, the answerer said the problem is not the paint but the lack of a pretreatment system, and that simply switching to another water-based paint is unlikely to solve it. The recommended approach was a basic iron phosphating step, followed by a rinse and then painting, which the answerer believed would probably work fine. The discussion is brief and does not present competing viewpoints, but it clearly points toward surface preparation as the key to improving corrosion resistance.
Q. Our company makes mild steel springs which must pass a 36 hour salt spray test ASTM B117. We are looking for a water based paint into which the springs can fall for coating. The parts leaving the manufacturing process at about 550 °F are immediately immersed in the paint. Paints we have used so far fail after about 5 hours. Does anyone know of something that might work?
Thanks,
Chris Ballew
– Newport, Tennessee
2001
A. Hi Chris. The problem isn’t the paint, it’s the lack of a pretreatment system in my opinion. Consequently, I don’t think you’ll fix it with a different water-based paint. A simple iron phosphatizing step followed by a rinse and the paint would probably work fine.

Ted Mooney, P.E.
Striving to live Aloha
finishing.com – Pine Beach, New Jersey
Need quick confidential answers? $25
Need project assistance? $100/hr.
2001
A. You don’t mention a color preference, but many springs are finished in a black oxide finish with an oil rust prevent applied as an after finish. Passing a 36 hour salt spray test is an easy requirement for a decent oil – we often see in excess of 80 -90 hrs. Also, with black oxide the possibility of hydrogen embrittlement from the phosphate step is eliminated (you don’t say the hardness of the springs, so I’m assuming).
Dan Brewer
chemical process supplier – Gurnee, Illinois
2001
