Wire pre-cleaning before plastic coating: smart, cleaner options

Summary for wire pre-cleaning before plastic coating Discussion

Wire pre-cleaning before plastic coating is the core issue here: the questioner is wet drawing C1006 annealed wire and needs a clean finished surface, but burnt calcium soap and dust on the incoming 1.60 mm wire are leaving the product too dirty for plating-quality or nylon coating. The wire must be cleaned in-line from the pay-off spool at drawing speed, and the residue should still be removable in hot water at 70 °C before plastic coating. The thread excerpt does not include any actual technical replies, so no specific method is endorsed in the source. The question asks whether laser, ultrasonic, reverse current, brushes, or sanding belts would be best, with an emphasis on an environmentally friendly process that uses less water. Based on the excerpt alone, the discussion is a request for recommendations rather than a concluded solution.

Q. I’m wet drawing C1006 annealed wire and need clean surface in finished sizes. But due to presence of burnt calcium soap & some dust on input 1.60 mm wire surface, I am getting dirty wire, which is not suitable for plating quality or plastic nylon coating.

This wire needs to be mechanically or electrically cleaned in-line from pay-off spool at drawing speed so that the sodium soapy liquid coolant can give good clean wire which can be removed easily in hot water 70 °C prior to plastic coating.
Please suggest best technique like Laser/ultrasonic/reverse current/ Brushes & sanding belts which is environmentally friendly and less use of water.

ESMAIL T. GODHRAWALA
ESMAIL T. GODHRAWALA
wire drawing & plastic coating – MUMBAI, Maharashtra, INDIA
April 1, 2024

A. Hi,

I would not expect wire to require brushing or sanding after drawing, but cathodic electrocleaning seems appropriate for annealed wire. A mild acid dip should probably follow it.

It doesn’t sound environmentally friendly to me, but some wire coaters employ an etching dip in chromic acid and a rinse before plastic coating. This etches and oxidizes the surface for better adhesion.

Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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