Low Temperature Limit for Zinc Plate: Strong, Practical Answer

Summary for low temperature limit for zinc plate Discussion

Low temperature limit for zinc plated parts is the core question here, but George Shahin says the actual cold temperature is unlikely to be the root cause of the peeling. Bob Newkirk asked whether immersing zinc plated parts in liquid nitrogen before installation could make the plating peel, and Shahin replied that the issue is more likely thermal shock than a simple low-temperature limit. He notes that jumping from room temperature to liquid nitrogen is an extreme shock and that thermal shock is a known adhesion test for plating. His practical advice is to examine the pre-treatment carefully, especially to confirm the parts pass a water break test, since poor surface preparation is a more likely cause of adhesion failure.

Q. I have seen a lot of information regarding high temperature limits for zinc plate. What about low limits?
I have a customer that is immersing zinc plated parts in liquid nitrogen pre-installation and they are experiencing the plating peeling. Is this caused by the low temp?

Bob Newkirk
Adept Fasteners Inc. – Valencia, California
May 24, 2018


simultaneous replies

A. You would have to check the thermal expansion/contraction of the steel and zinc.

George Shahin
George Shahin
Atotech – Rock Hill, South Carolina
June 13, 2018


June 13, 2018

A. Hi Bob
The actual low temperature is unlikely to be the root cause.
Thermal shock is a well known test for plating adhesion and going from room temperature to liquid nitrogen is a pretty extreme shock.
You should look at the pre-treatment of the parts and particularly confirm that they pass a water break test.

geoff smith
Geoff Smith
Hampshire, England