Christmas Light Corrosion: Smart Fixes for Contact Failure

Summary for christmas light corrosion Discussion

Corrosion of indoor/outdoor Christmas lights is the question here: John Baum asks whether the rusting he sees on socket contacts in Christmas tree light sets is the same galvanic action that attacks galvanized iron when joined to copper and brass plumbing parts, and whether the contacts should all be copper to avoid early failure. In the excerpt, no detailed technical answer is shown, but the concern is clearly about whether mixed metals in the light sockets are creating a galvanic cell. The thread also notes a suggestion of "No-Ox-Id" compound, implying that contact protection may be part of the solution. Based on the question alone, the practical issue is preventing corrosion at the electrical contacts rather than simply choosing a single metal. Any definitive recommendation about materials would need the missing answer text, so the safest reading is that the problem may involve galvanic corrosion or contact oxidation in a damp environment.

Q. I have learned by hard experience (and the work of uninformed plumbers) that galvanized iron nipples cannot be used to connect copper water lines and brass plumbing fixtures. I’ve been told that the resulting galvanic cell causes corrosion of the iron pipe.

I’ve seen rusting of the contacts in the sockets of ‘indoor/outdoor’ Christmas tree light sets. I’ve checked. The contact strips and the wire contacts coming from the LED bulbs are both paramagnetic. Is this the same phenomenon? Should the contacts be all copper to prevent premature failure of the light strings?

John Baum
– Palo Alto, California, USA
December 11, 2015


“No-Ox-Id” Compound

no_ox_id

on eBay or

Amazon


(affil link)

A. Hi John. Ideal would be for both components to be made of beryllium copper and then electroless nickel plated — but Christmas lights are considered cheap, semi-disposable, items. Yours apparently are made of copper plated or tin plated spring steel, and the problem is probably not galvanic incompatibility, but simply that the plating is not thick enough and non-porous enough to be long lasting without corrosion.

You could probably prolong their life by using an anti-oxidizing compound, and by storing them with desiccant or even a VOC corrosion preventative, but the insulation on the wires will only last a limited number of seasons as well. Merry Christmas.

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



Need quick confidential answers? $25
Need project assistance? $100/hr.

December 2015