Summary for peek coating very small objects Discussion
PEEK coating very small objects is discussed as a specialized process for tiny tubing and narrow bores. Jan Peene asked whether 5 mm-long tubing with about 1.6 mm OD could be coated outside with roughly 5 micron PEEK, and whether 25 cm tubing with 1-5 mm ID could be coated inside with 10-20 micron PEEK. Ted Mooney replied that, to his limited knowledge, PEEK coatings are available both as powders in a good range of sieve sizes and as wet sprayable coatings. He said that if production volume is high enough, it may be possible to build a custom wet coating system or a fluidized powder bed for the outside diameters, and that a custom vibratory feeder system with closely spaced pins on a chain could be used to handle the parts. The answer emphasizes feasibility depends heavily on volume and custom equipment.
Q. Has anyone experience with powder coating of very small objects? We have pieces of tubing with length of 5 mm and about 1.6 mm outer diameter that we want to coat outside with a layer of about 5 micron PEEK (polyether ether ketone) Melting point of PEEK is about 340 °C
We have also tubing of about 25 cm long that we want to coat inside (diameter 1 – 5 mm) with about 10-20 micron PEEK
Thanks,
Jan Peene
Jan Peene
– Middelburg, The Netherlands
A. Hi Jan. To my limited knowledge, PEEK coatings are available as powders (in a good range of sieve sizes) and as wet sprayable coatings.
If the production volume is sufficient, it should be possible to build a wet coating system or a fluidized powder bed for the ODs if the volume is sufficient to justify the custom design of a vibratory feeder system such as is used in miniature assembly processes, with the tubes ultimately seated onto closely spaced pins on a custom chain.

The ID of the long thin tubing sounds difficult but you might want to talk to a PEEK supplier about the possibility of an e-coat or autophoretic PEEK coating. If that’s not available or practical, perhaps a e-coating based on a different polymer could suffice. What material are the tubes made of?
Regards,

Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com – Pine Beach, New Jersey
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August 2015