Summary for aluminium adhered to stainless steel die Discussion
Aluminium adhered to stainless steel die is the issue raised by Sudhir, who says thin aluminium layers build up on pins and curved surfaces during aluminium pressure die casting and that dry ice blasting did not work well. He asks for a way to remove this metal-to-metal adhesion and wonders whether preheating before dry ice blasting would help. The only answer in the thread comes from Dave, who suggests dissolving the aluminium with sodium hydroxide solution. No other methods or cautions are discussed in the excerpt, so the practical takeaway is limited to that chemical-removal suggestion rather than a proven process comparison.
June 30, 2014
Q.
Hello All.
We are facing a typical issue. We do aluminium pressure dies casting and at times the aluminium thin layer gets deposited on the pins and other curved surfaces of the stainless steel die.
We tried dry ice blasting but the result was not that good. Can anyone suggest how to get rid of metal to metal adherents like the one mentioned above?
Will preheating and then dry ice blasting help?
Thanks a ton.
Sudhir
sudhir sad
– India
A. Dissolve it away with sodium hydroxide solution?

Dave Wichern
Consultant – The Bronx, New York
July 3, 2014
July 2014
Sounds right to me, Dave.
Regards,

Ted Mooney, P.E.
Striving to live Aloha
finishing.com – Pine Beach, New Jersey
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