Summary for hot forged components black spots Discussion
Hot forged components have black spots that don't get clean and don't plate in an alkaline zinc line, and Sandra Kulkarni asks whether the cause is carbon, die oil, or a need for acid inhibitors after shot blasting. In the only reply, Daniel Montañés does not diagnose the defect directly; instead, he says the first thing to check is whether the parts are degreased before entering the acid and asks for the full tank-by-tank process before zinc plating, including whether electrolytic degreasing is used. His advice implies the problem may be in the cleaning/pre-treatment sequence rather than simply in the forging scale itself. The thread ends without a final root-cause determination, but it points toward reviewing the entire cleaning and activation process to find where the black areas are being missed.
July 21, 2013
Q. We have an alkaline zinc plating unit.
We are having issues with Hot forged components; after being plated they have dark black spots, which have neither been cleaned and/or plated in the process.
Scaling have been done by Shot blasting of the forged components.
Is it due to the carbon on the components? Or due to the die oil used?
Have we to use any acid inhibitors?
Could anyone help please — having a lot of rejections/rework.
Sandra Kulkarni
– Karnataka, India
A. Hello Sandra,
Do you degrease the parts before putting them in acid? Tell us about your process (tank by tank before zinc plating), and if you have electrolytic degreasing as well. If you do so we may be able to help you.
Good luck!
Daniel Montañés
– Cañuelas, Buenos Aires, Argentina