Chrome Plated Aluminum Bracket Tarnishing: A Smart Fix

Summary for chrome plated aluminum bracket tarnishing Discussion

newly chrome plated aluminum bracket tarnishing is discussed as a likely sign of a plating defect rather than simple cosmetic aging. Robert H Probert explains that the copper-looking spot on the polished 6061 aluminum bracket is probably an area where the chrome is missing or very thin, exposing the underlying copper strike or underlayer. He notes that the issue is not something the untrained eye can reliably diagnose from a photo, but a qualified plater should be able to inspect it under proper lighting and identify the defect. The original poster says he is considering remaking the part in polished stainless steel, and later thanks the responders for helping identify the problem. The thread does not point to contamination as the main cause; instead it suggests incomplete coverage or a plating failure in that spot.

April 7, 2013

Q. I design & fabricate custom motorcycle instrument
brackets, and recently had a plating shop chrome plate
a polished 6061 aluminum bracket for a custom project.
Just received an email from the customer expressing
concern about a copper-looking spot on the bracket.
This is several weeks after sending out the finished part.
Although I’m leaning towards giving up on the plating
and remaking the part in polished stainless, I’m wondering
what’s caused the tarnishing spot. Was the chrome just
too thin, or was there some kind of surface contamination?
Tarnishing can be seen to the left of the recessed socket screw
center left in photo.

tarnish on chrome plated aluminum bracket

David Nyne
designer / fabricator – St. Louis, Missouri, USA


April 19, 2013

A. That looks like it was a problem with an intermediate step between the copper and chrome causing the area to not get plated correctly.

If I had to hazard a guess, it looks like that would be a spot where they had a bit of overspill on whatever chemical they were using for masking.

Keep in mind, this is the best guess from a Blacksmith, not an engineer or plating professional.

Marc Banks
Blacksmith – Boone, North Carolina, USA


A. What you see is tarnished nickel where the chromium did not cover due to its outgassing through the hole. The chrome can be stripped, the nickel re-polished, metal tape or a metal plug to cover the hole, then re-chrome plate right over the nickel. Meanwhile, change plating shops.
The un-aided eye cannot separate freshly plated nickel from chromium, but after it sits around a few days it turns yellow, then brown, then black – and by then you can really see it. Your eye can tell the difference day one if you hold a piece of tissue paper over the part to filter the light, the chrome will have bluish cast, the nickel white the first day then fades into brown and black.

robert probert
Robert H Probert
Robert H Probert Technical Services
supporting advertiser
Garner, North Carolina
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April 18, 2013


Hi. I’ll accept all of Robert’s good advice, except for one line that can be misinterpreted: “The un-aided eye . . .”; I’d change it to “The untrained eye . . .”
With proper lighting most qualified platers will know where to look for missing chrome and be able to see it, whether or not their individual style includes filtering the light with tissue.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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April 23, 2013


April 24, 2013

thumbs up signVery much appreciate the comments and observations – good
to know what the problem actually is!

David Nyne
– St. Louis, Missouri, USA