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Quenching Bath Installations



Q. Hi all...

Some galvanization plants' designs drew the quenching bath without having pit or sumps and being put over the ground by 1 mtr height.

Is it right to have such design and situation?

Riad ElEzbawy
INDUSTRIALIST - Egypt
November 1, 2009



Hi, Riad. I think your question is a bit short for a yes or no answer. By 'right', do you mean legal requirements, or an acceptable bare-bones approach, or the ideal design. It's a bit vague for me.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com - Pine Beach, New Jersey

Need quick confidential answers? $25
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November 2, 2009


Q. Dear Ted,

We noticed that there are 3 designs for the quenching bath...
1st: Quenching bath has a containment pit around it to
take excess water.
2nd: Quenching bath without a containment pit around.
3rd: Quenching bath is put over the ground by 50 cm (bath
bottom at 50 cm height than ground) .

Please advise which situation is the best and why?!

Best Regards,

Riad ElEzbawy [returning]
- Egypt


Hey Guys,

Can any body please follow up on this question?

Riad ElEzbawy
- Cairo, Egypt
November 25, 2009


Siting any tank in a galvanizing plant requires consideration of several factors.

1. Headroom.
How much room do you need for your crane to be able to move material over the top of the tank.

2. Spillage
If you are going to spill the liquid, you probably don't want it on the floor. So putting the tank in a pit allows catching the spillage.

3. Water table height.
A pit into the ground isn't much good if the ground water is too high. It causes the pit to have an upward thrust, or if not waterproof, it would flood. (But if not water proof, its no good to catch spillage).

But watch out about spillage. Depending what material the tank is made from and what quench liquid, corrosion cold be a big problem. A steel tank unprotected, in a pit where Chromic acid quench spills will surely rust out in about 2-3 years, - from the outside.

geoff_crowley
Geoff Crowley
Crithwood Ltd.
Westfield, Scotland, UK
crithwood logo


Sirs:

I cannot understand any reason whatsoever for elevating the quench tank by 1/2 meter (such that the bottom of the quench tank is 1/2 meter above floor level) I can think of many reasons why this is a bad idea and they start with safety. Why don't you ask your designer/engineer? I believe secondary containment is required in North America for environmental reasons.

Regards,

Dr. Thomas H. Cook
Galvanizing Consultant - Hot Springs, South Dakota, USA


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