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Quick test to distinguish polyester,epoxy, or hybrid powder coating





May 6, 2009

Q. We have a vendor who inadvertently used indoor powder for outdoor fixtures--despite all efforts to prevent this. When they asked their paint supplier for a quick test to use at IQC, their powder supplier provided a "clump" test. Apparently, when in an alcohol based solution, UV inhibitors prevent the powder from clumping. Hence, outdoor powder. If the powder clumps, no UV inhibitors are present. Hence, indoor powder.

So, for a non-expert:
1. Does the above test work?
2. If so, what is the formula or process?
3. Is it easy enough for an Incoming Quality Control department to implement?
4. Are there any better ideas for a quick test?

Thanks!

Paul Jennens
Buyer - Cleveland, Ohio, USA



June 22, 2009

A. My suggestion to obtain IQC approval would be the use of a check list:
1) Leave nice cool office and make your way to the "Goods Inward Dept"
2) Ask to view the powder to be used on the items destined for the "Exterior Job"
3) Lift container or ask for it to be raised to eye level.
4) Turn container to enable the descriptive label to become visible.
5) Read label.
6) If description meets with set down parameters i.e. "Polyester powder XYZ" then stamp with approval and accompany approved material to application area and obtain written acceptance of same for files. If not, send to reject area awaiting further inspection.
Of course it goes without saying that at the initial interview stage for IQC staff... management should ensure that all parties involved with the movement of powder from stores to application area should have some degree of reading ability :-)

Terry Hickling
Birmingham, United Kingdom



June 23, 2009

thumbs up signHi, Terry. Your answer, satirical as it is, may be the best answer. But it doesn't answer the question that Paul asked, and which I find interesting. Is there a way or not whereby one can check that a given quantity of powder -- say in a hopper -- contains UV inhibitors?

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey



June 24, 2009

A. The alcohol test is imaginary. My question would have been "if there were such a test, who will administer it if you can't even get someone to look at the #%$&@^%$ box before they put it in the hopper?" But Terry beat me to it so I won't ask. kudos.
The proper procedure in the case of not knowing the identification of the material in the hopper, is to toss out the powder and recharge it with the proper powder and identify an operator/engineer/manager that will ensure and be held accountable for using the right paint. Works every time.

Sheldon Taylor
Sheldon Taylor
supply chain electronics
Wake Forest, North Carolina



A. Hi Ted,
I thought that I would check that the answer I was going to give would be similar to what the larger powder mf were also doing. My contact (he wrote one of the first published formulation PC books) stated that the only polyester where UV absorbers are required is in transparent. The pigmented versions prevent a large amount of damage, due to UV rays, by the reason of being pigmented...therefore,It is not cost effective to add UV absorbers, he stated. In the past I found that if the poly transparent is only partially cured then the film will show up a slight violet tint (due to the additive). This disappears on attaining full cure.

Terry Hickling
Birmingham, United Kingdom
June 28, 2009


A. There is no instant test to distinguish between exterior and interior powder, The only thing you can do as a consumer is ask for a test report for that type of product based on ASTM standards, its the only instant way of knowing

Karan B
- Bangalore, India
July 2, 2009



A. Yes Karan, it's called a Technical Data Sheet(TDS), All one has to do is request it from the supplier.

Sheldon Taylor
Sheldon Taylor
supply chain electronics
Wake Forest, North Carolina

July 6, 2009


A. Sorry Karan there is an even quicker way to determine what powder is contained inside... this has already explained by Sheldon & myself... READ THE LABEL!

Terry Hickling
Birmingham, United Kingdom
July 7, 2009




Q. Hi all,

How to identify the coated product/part is with EP or PP powder coated sample? (Because, my vendor is using both EP & PP for their different customers, I just need to confirm in my product)

Kannan Boopathi
- Salem,TamilNadu, India
March 30, 2012


A. Hi Kannan.

"PP" can mean polypropylene powder; but we assume based on context that you are inquiring about "epoxy-polyester" vs. "pure polyester"?

I'm sure you'll get some satirical answers, as did the inquirer before you ... but the salient point is that the vendor must certify what he has produced for you, for a whole bunch of reasons, including the fact that even if you were able to test 10 parts in some practical fashion, the next part could still be different.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
April 4, 2012



April 27, 2012

A. It is almost impossible to visually discern the difference between say a hybrid and a polyester powdercoat of the same colour.
Let us assume that the EP you refer to is an epoxy-polyester hybrid and let us assume that the PP you refer to is a pure polyester.
Then to discern the difference between two coated samples (one of each) it would probably be easiest to look at the solvent resistance of each.
You will need to research a suitable solvent to differentiate the samples.
You will however find marked differences between powder types with various solvents.
Hope this helps.
Regards,
Bill

William Doherty
Trainer - Salamander Bay, Australia




Q. Dear Sir,
We deal in surface finishing chemicals and powder paints of different types like epoxy based, pure polyester based, and hybrid type. Problem is how do I identify on the spot whether it's epoxy or pure polyester type because after application results get same; before application, physically powder looks the same. Any chemical test or any testing equipment? Kindly tell me regarding above. With anticipation, thanks.

Shaikh Mehboob Rashid
surface finishing chemical & paints - Karachi, Pakistan
June 1, 2013



Q. Dear Sir,
2nd request: How can I identify powder paint, whether it's epoxy or pure polyester or hybrid?
Is there any Titration or Drop test or physical test to check out on the spot?
Manufacturer mentions on the package but I want it cross checked. Kindly tell.

shaikh mehboob Rashid [returning]
- KARCHI,Pakistan
June 17, 2013


A. Hi Shaikh. Three powder coating experts -- a manufacturer (Terry), an applicator (Sheldon), and a training specialist (William) -- have all said or implied above that it can't be done. Surely, the experts are right that you should dump a hopper if you don't know exactly what's in it.

Still, I don't believe that chemical analysis and failure analysis would be so completely powerless in this one particular area that expensive powder coated components should always be dumped if their paper trail is not indisputable. Good luck.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
June 23, 2013




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