Acid Copper Pitting: Powerful Fixes for a Persistent Problem

Summary for acid copper pitting Discussion

Pitting in acid copper plating bath is usually traced to contamination or process imbalance rather than current density alone. Kelvin Yu said he saw pitting on acid copper plated over photoresist and had already tried 1.9 and 4 ASD with 60 ppm chloride. Bill Hemp replied that several basics may be missing: oil-free air agitation, phosphorus copper anodes with bags, constant filtration, proper chloride level, correct bath temperature, and a proprietary additive system; he also warned that photoresist breakdown, dark-green bath color, or poor anode-to-cathode ratio can contribute. Another answer said pitting is almost always a surface contamination problem solved in preplate cleaning, with incomplete photoresist development and even tacky dust-removal rollers as common causes. A third answer attributed pitting to lack of surfactant, organic impurities, or brightener imbalance, recommending wetting agent, carbon treatment, and Hull cell trials.

Q. I found pitting on the plated copper layer (acid copper plating). I hope I can have a smooth copper surface, not the surface full of pitting. 60 ppm of chloride ion is in the plating bath.

I have tried to do the plating at both 1.9 ASD and 4 ASD current density However pitting on the plated Cu surface is still observed. I use photoresist as plating resist to plate the desired pattern. I would like to know how to minimize the pitting. Thanks.

Kelvin YU
– Hong Kong
2000

A. Kelvin, there are quite a few items you left out. Are you using an oil-free source of air agitation

⇦ huh?
? Are you utilizing phosphorus copper anodes (phos .02-.08 per cent) and they must have anode bags

⇦ huh?. Oil will cause pitting. Should be filtering constantly. Photo resist breakdown causes pitting.

I like the chloride to be 75-90 ppm. You should be utilizing a proprietary additive, manufacturer makes chloride recommendation. The bath temperature should be 70-90 °F. 90-120 °F must have a proprietary brightener. If the acid copper bath has turned dark green, heavy organic contamination. The anode area should be 1:1 cathode/anode ratio for pattern plating. Hope this helps.

Bill Hemp
tech svc. w/ chemical supplier – Grand Rapids, Michigan

“Electroplating and Electroless plating of Copper and Its Alloys”
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A. Pitting of acid Cu plating is almost always a surface contamination problem, and you solve it in your preplate cleaning. A common cause is incomplete development of the photoresist, with pitting along the resist sidewalls. “Tacky” rollers used for dust removal can also cause pitting.

James Totter
James Totter, CEF
– Tallahassee, Florida

2000

A. Kelvin

In our experience James Totter’s remarks are on target. Often it can be of the greatest importance how you are pre-plate cleaning and what you are using. You must start with proper photo resist exposure and follow that with complete & clean development. Side wall attack usually is due to using the wrong pre-plate cleaning chemistry for the resist being used. Side wall attack will be seen at this point. You never stated your process, ie., are you putting your dry film over treated electroless, or are you striking the boards before applying the resist? You also did not say if you were using a microetch after the pre-plate cleaning chemistry and if so how much electroless or strike copper you are removing. Also if would be helpful to know if your pits show up on the pattern plated copper, or after they have been SnPb plated. If the pits are on the copper traces are they on the outer edges as little half-moon cutouts, or what we term “mouse- bites”.

James Taylor
– Orange, California

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A. Pitting in Acid Copper is due to lack of surfactant, so add wetting agent, or pitting is also due to organic impurities so carbon treat the bath or pitting is also due to imbalance of brighteners so add brighteners by conducting trials in Hull Cell ⇦ huh?
using polished Brass panels.

Panjala Mukesh
Panjala Mukesh
fashion jewelry mfgr.
Hyderabad, India


Q. Is there a UV spray or solution currently available that you can apply to the surface of a copper plated part that will show up pitting marks in the plating?

Mike Swibel
Buyer – Illinois
March 31, 2011

A. Did you try PAM?

Tim Kovacik
– Hillside, Illinois
January 18, 2012

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