Rusting Architectural Components: Smart Fix for Stalled Finish

Summary for rusting architectural components Discussion

rusting architectural components can stall at a yellow-orange stage, and Darren Romano of Romano Custom Design says the process may simply be cycling differently or slowed by cold New York temperatures. The questioner had first used a 15% hydrochloric acid dip, water rinse, and JAX antique rust to get a dark brownish-orange finish, then clear powder coated it successfully. On later posts and panels, however, repeated stripping and reapplication with peroxide, vinegar, and other chemicals still produced only yellow and orange rust after about three weeks. The excerpted answer begins by pointing toward firearm bluing and browning methods, suggesting that related metal coloring techniques may be relevant, but the visible text does not include a full diagnosis or a definitive recommendation. Based on the thread excerpt, the main issue is that the rusting reaction is not advancing as expected, possibly due to temperature or process variation.

Q. Hello I am an ornamental iron worker. Recently I have been working on a project which had been intentionally rusted with a process of hydrochloric acid dip 15% dilution, a water rinse and then a JAX chemical product called antique rust. The first phase was successful. After achieving a dark brownish orange rust finish which took about 2 to 3 weeks I had it clear powder coated and it produced a nice mahogany like finish. Now I’m on to more posts and panels but the rust is only getting to a yellow and orange consistency and its holding up the entire project. After about 3 weeks of re stripping re applying and adding new chemicals like peroxide, vinegar

⇦ in bulk on

eBay

or

Amazon [affil link] etc. It’s still at the same color. Is it not cycling the same? Or is the temperature too cold now (I’m in NY). Will ferric chloride

on

eBay or
Amazon [affil link] or nitrate get me past this frozen yellow stage?

Darren Romano
Romano Custom Design – Poughkeepsie, New York.
2006

A. Firearm Blueing and Browning ⇦ on

eBay or

Amazon or

AbeBooks

[affil links] by Angier is very good book for you (15-20 USD).Browning with diluted muriatic acid

on

eBay or
Amazon [affil link] is very primitive and crude variant of metal colouring — instead this you can use 5% iron(III)chloride solution,it needs several applications(min.3X),and metal must be oxide and grease free. Good luck!

Goran Budija
– Cerovski vrh Croatia