Summary for phosphate primer Discussion
Phosphate primer is discussed as a pretreatment for powder coating. Rocky Lane Honeycutt asks whether phosphating is necessary before powder coating and whether it applies only to metal or also to aluminum. Ted Mooney, P.E. replies that phosphate coating is recommended because it helps improve powder adhesion to the substrate. He also notes that phosphate coatings can be deposited on steel as well as aluminum, so the process is not limited to one base metal. The thread is brief and does not present any opposing view; the practical takeaway is that phosphating is a useful adhesion-promoting pretreatment for powder-coated parts, including aluminum, when the process is appropriate for the substrate and application.
Q. I would like to know if this phosphate treatment is necessary for powder coating parts? Should this process be done only on metal or can it also be used on aluminum as well?
Rocky Lane Honeycutt
POWDERCOATING & BLASTING – Woodleaf, North Carolina, USA
A. Phosphate coating is recommended as a pretreatment for powder coating as it would help improving the adhesion of the powder coating on the substrate.
Phosphate coating can be deposited on steel as well as aluminum.

T.S.N. Sankara Narayanan
– Chennai, Tamilnadu, India
(ed.note: The good doctor offers a fascinating blog, “Advancement in Science” )
A. Necessary is a relative term. How good a product do you want to sell? If you want to stay in business, you will phosphate it. If not, be cheap and skip it.
James Watts
– Navarre, Florida
A. Hi. Phosphating should be the minimum. Better is chromate conversion coating, although a zinc chromate primer
⇦ on
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is an inexpensive and good step before powder coating.
Luck & Regards,

Ted Mooney, P.E.
Striving to live Aloha
finishing.com – Pine Beach, New Jersey
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