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Touch-up of scratches in the olive drab Cadmium plate finish on MIL-DTL-38999 connector shells




Q. I need to know if there is a way to "touch up" the missing olive drab color on a part.

Thank you,

Debbie Haslam
- Ontario, California, USA
2005



2005

A. Dear Debbie;

There is no way to do it by plating but by using the identical color olive drab paint it is possible.

Khozem Vahaanwala
Khozem Vahaanwala
Saify Ind
supporting advertiser
Bengaluru, Karnataka, India
saify logo


A. Dip out some Olive Chromate tank solution, put on plastic gloves, dip an old rag in the chromate, and swab on until the color does not wipe off, wipe with a rinse-wet cloth.

robert probert
Robert H Probert
Robert H Probert Technical Services
supporting advertiser
Garner, North Carolina
probertbanner
2005




Multiple threads were merged: please forgive repetition, chronology errors, or disrespect towards other postings [they weren't on the same page] :-)



Q. We are currently refurbishing some ground based military communications equipment that has been out in the field for two to three years. The equipment has a number of MIL-DTL-38999 type military connectors that are going to be reused. These connectors are fully functional, but the olive drab chromate / cad plate finish is scratched and our quality department wants the scratches touched up to prevent corrosion.

We suspect that the scratches have not penetrated through the cad plate to the underlying aluminum base metal.

55478

Is there a touch-up olive drab chromate that will work. An exact color match is not necessary.

Theodore Hotz
Quality Assurance & Product Integrity - Taunton, Massachusetts, USA
August 4, 2010



August 10, 2010

A. Dear Mr Hotz,

The scratches are on the chromate layer are the result of normal wear and tear caused by handling. The plating is generally unaffected by these scratched white spots. Its not necessary to repair the coating on this account but a simple epoxy paint sprayed on should be enough and will prolong the overall life of the parts. Avoid any chemicals!

Khozem Vahaanwala
Khozem Vahaanwala
Saify Ind
supporting advertiser
Bengaluru, Karnataka, India
saify logo


A. Olive Drab finish over cadmium on MIL DTL connectors is electrically conductive and optically dull, and is required to be both. Epoxy coatings will ruin the electrical surface conductivity of the original finish and cause the connectors to not ground correctly to the mates through their shells, ok for some applications, but a disaster for others. Also a shiny surface is a problem in some cases as it can make an otherwise dull surface glint in the sun. Do not use organic films or coatings without express direction from the customer!

Jonathan Kanner
- Santa Barbara, California, USA
September 1, 2010


A. Get some olive drab chromate for cadmium compound and make it up a 2X regular tank concentration, add 0.1%/wt ammonium bifluoride, swab it on with a Q-tip [affil links] until the color nearly matches.

robert probert
Robert H Probert
Robert H Probert Technical Services
supporting advertiser
Garner, North Carolina
probertbanner
September 3, 2010




Q. I have seen a couple of recipes for this solution but I can't seem to find Kenvert 11 which is an acidic solution that needs to be mixed with Ammonium bifluoride. Any help will be appreciated. Thanks.

Woon San Joe
- Long Beach, California, USA
June 27, 2012


A. Hello Woon.

Kenvert is/was an Allied-Kelite trade name, I believe. Macdermid bought Allied-Kelite, so you could start there. Good luck.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
July 3, 2012




Olive Drab cosmetic touch up

Q. Hello,

I have some D38999 connectors that have a olive drab alodine finish and they got scratched. I touched up with the touch n prep pen, however I cannot get the color back of course
Do you guys recommend any type of a paint that I can put over it just for cosmetic purposes?

RP Singh
- New York
March 19, 2020



March 2020

A. Hi RP. This question has been asked and answered before, but if you've already repaired them with a Touch-n-Prep pen, permanent markers are available in various shades of olive green and ought to work.

Regards,

pic of Ted Mooney
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey




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