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What is "VDI" surface finish? Comparison to Ra?

Quickstart:
     VDI is an acronym for Verein Deutscher Ingenieure, the Society of German Engineers. The VDI3400 scale is widely used in the molding field where a visual and tactile texture is desired on the molded parts rather than simply smoothness and polish. Unlike with machined components, the finish of the mold is of indirect importance -- it's the finish of the molded parts which matters. Because there are many different textures, VD!3400 is more complicated than Ra.
     It's a classic case of comparing apples to oranges -- especially if you prefer your apples nicely polished and your orange to have a nice texture  🙂
     While pre-polishing and Ra are usually involved in mold making, it's not always the case as noted in our on-line library article "FF + f/P Nearly Eliminates the Need for Polishing".
     Read on, join in ...





VDI Texture Comparators
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Q. Our company is a supplier to the automotive industry worldwide. We are a plastic injection moulding company in the North East of the UK and manufacture our own mould tools. For surface finishes on our tooling we have used VDI comparator blocks
Can anybody tell me what the initials "VDI" stand for?

Cheers.

Graeme Hutton
Plastic Injection Molding & Tools - Stockton on Tees, Cleveland, UK
2004

Ed. note: VDI is an acronym for Verein Deutscher Ingenieure, the Society of German Engineers


Q. I also want to know about the VDI finish and its conversion in Ra value. Is it EDM related term? If yes then how is it controlled?

Waiting for your positive response,

Faizal
designing - Udaipur, Rajasthan, India

This is a meeting place for camaraderie & sharing, not a free consultancy. So some readers don't engage with anonymous posters.

Q. Same questions as previously posted by others: a formal comparison of VDI to Ra? information on VDI - what is it?

Ray Smith
- Huntingdon, UK


A. Hi. VDI = Verein Deutscher Ingenieure, the Society of German Engineers. There are VDI3400 scales for surface finishes, which are widely used in molds, where tactile & visual texture is to be specified. Yes these textures are often achieved with EDM processes.

Ra is concerned with smoothness; it would be impractical to try to specify a textured finish with the Ra scale. While texturing can possibly offer some limited concealment of surface flaws, a good high quality mold surface is required before texturing, so there may be a relationship between a VDI340 finish and the Ra finish which is needed along the way. See our on-line library article "Textured Molds: High Quality Surface Finishes Make the Difference".

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com - Pine Beach, New Jersey

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A. I had the same problem with VDI grades. The solution came from Rubert & Co., England. They offer EDM finish scale to VDI 3400 standard. It comes with comparison table Ra values. For more information: www.rubert.co.uk/comparison.php

Jaakko Havola
Medical equipment - Helsinki, Finland


Update: The above link is broken. Thankfully, the Wayback Machine saved a copy here.

wayback2

Please consider a donation to the Internet Archive; it's priceless in this age of temporary, changeable digital records, but is under constant costly legal attacks.


A. I had the same problem, to find a correspondence between VDI and Ra, and after some search I made this comparison table :

VDI   RA (in micrometer)
10    0.32
12    0.4
15    0.56
18    0.8
21    1.12
22    1.26
24    1.6
27    2.24
30    3.15
33    4.5
36    6.3
39    9
42   12.5
45   18

Best Regards.

David Bourdin
- Bobigny, France
2005




Multiple threads merged: please forgive chronology errors and repetition  🙂



VDI 33 and VDI 3400

Q. This is Eric Zhang, from TCA purchasing department, TCA is a specialist in the cable assembly. Now we got several tools inquiries from customer, for the tools surface treatment need "VDI 33" and "VDI 3400", I just want to know what's the exact meaning for the two standards. your answer is highly appreciated!

Thanks!

Eric TCA
TCA Company - Dongguan, Guangdong, China
2005


A. Hi Eric. We moved your inquiry to an existing thread which explains that VDI3400 is a standard for visual & tactile surface texture rather than smoothness -- often used in the molding field, and the EDM field which is used to texture the molds. VDI33 is one of the classes of surface texture within the VDI3400 standard

Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com - Pine Beach, New Jersey

Need quick confidential answers? $25
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VDI Texture Comparators
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Q. Please help to advise where can I purchase VDI 3400 texture samples, is there an agent in China. Your help will be highly appreciated!

Thanks in advance!

Sean Sun
sagem - DG, GD, China
2005

Ed. update: Finishing.com tries to be a permanent technical reference for the finishing industry. Apologies but we prefer to leave ever-changing sourcing info to google rather than playing whack-a-mole trying to keep 250,000 permanent postings going back to 1989 constantly updated with revised sourcing data.  🙂
But such texture samples are available on eBay.






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Q. We have the VDI 3400.39 grain call out on a print for a part we are to supply. Can anyone tell me the depth of this grain and the draft required to eject the part with this grain?

Sabrina Arsenault
- Barrie, Ontario, Canada
2005


A. Bayer Plastics has some good Information about surfaces and injection molding available on their web- Site.

According to a (German) Document the VDI surfaces correspond to the following Ra / Rz Values and require the following drafting angles:

VDI;   Ra;     Rz;    DA-PA;   DA-PC;   DA-ABS
12;    0,40;   1,5;   0;       1,0;     0,5
15;    0,56;   2,4;   0,5;     1,0;     0,5
18;    0,80;   3,3;   0,5;     1,0;     0,5
21;    1,12;   4,7;   0,5;     1,0;     0,5
24;    1,60;   6,5;   0,5;     1,5;     1,0
27;    2,24;  10,5;   1,0;     2,0;     1,5
30;    3,15;  12,5;   1,5;     2,0;     2,0
33;    4,50;  17,5;   2,0;     3,0;     2,5
36;    6,30;  24,0;   2,5;     4,0;     3,0
39;    9,00;  34,0;   3,0;     5,0;     4,0
42;   12,50;  48,0;   4,0;     6,0;     5,0
45;   18,00;  69,0;   5,0;     7,0

DA-PA = Drafting Angle for Polyamide
DA-PC = Drafting Angle for Polycarbonate
DA-ABS = Drafting Angle for Acrilnitrile-Butadiene-Styrol

Glass reinforced materials require more drafting

Lorenz Wiedemar
- Langendorf, Switzerland
2006


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thumbs down sign But be careful: The table with the VDI related draft angles Mr. Lorenz Wiedemar provided (he says it's from BAYER plastics) is possibly not right!

For example:

STANDEX International communicates that their VDI 36 equivalent (MT 11540) requires minimum 3,5 even for PA !!
So just ask your surface supplier BEFORE being fooled by this table (like me).

Simon Mueller
- Fuerth, Bavaria, Germany
February 22, 2012


Profilometer: Mahr Pocket-Surf
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thumbs up sign Hi, Simon. Thanks!     🙂

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com - Pine Beach, New Jersey

Need quick confidential answers? $25
Need project assistance? $100/hr.


A. VDI = 20log(10Ra)

James Lai
- JB, Malaysia


A. Nr is the number of roughness or the class, using VDI d

Nr=20*log(10*Ra)

Try with the equivalence table.

Aitor Ruiz
- Basq Country (north of Spain)
April 4, 2011


A. VDI Table
In the following, you can determine the roughness for your application according to VDI table.

VDI3400 Ra = AA = CLA              ISO1302 Rt
0-45    µm       µinch    N3-N10   µm
-----  -----    -----    -----    -----
0    |  0.1   |   4    |   N3   |
1    |  0.11  |   4.4  |        |
2    |  0.12  |   4.8  |        |
3    |  0.14  |   5.6  |        |
4    |  0.16  |   6.4  |        |
5    |  0.18  |   7.2  |   N4   |
6    |  0.2   |   8    |        |
7    |  0.22  |   8.8  |        |  
8    |  0.25  |  10    |        |
9    |  0.28  |  11.2  |        | 
10   |  0.32  |  12.8  |        |  
11   |  0.35  |  14    |   N5   |
12   |  0.4   |  16    |        |  1.6
13   |  0.45  |  18    |        |
14   |  0.5   |  20    |        |
15   |  0.56  |  22.4  |        |  3.2
16   |  0.63  |  25.2  |        | 
17   |  0.7   |  28    |        |
18   |  0.8   |  32    |   N6   |  5
19   |  0.9   |  36    |        |
20   |  1     |  40    |        |
21   |  1.12  |  44.8  |        |  7.5
22   |  1.26  |  50.4  |        | 
23   |  1.4   |  56    |        |
24   |  1.62  |  63    |        |  12
25   |  1.8   |  72    |   N7   |
26   |  2     |  80    |        |
27   |  2.2   |  88    |        |  16
28   |  2.5   | 100    |        |
29   |  2.8   | 112    |        |
30   |  3.2   | 125    |   N8   |  20
31   |  3.5   | 140    |        |
32   |  4     | 160    |        |
33   |  4.5   | 180    |        |  25
34   |  5     | 200    |        |
35   |  5.6   | 224    |        |
36   |  6.3   | 250    |   N9   |  37
37   |  7     | 280    |        |
38   |  8     | 320    |        |
39   |  9     | 360    |        |  46
40   | 10     | 100    |        |
41   | 11.2   | 448    |        |
42   | 12.6   | 500    |   N10  |  60
43   | 14     | 560    |        |
44   | 16     | 640    |        |
45   | 18     | 760    |        |  85
Qijin Wu
- Nanjing Jiansu Province, P.R.China
2007






Comparing VDI finishes to SPI finishes

Acronyms:
SPI = Society of the Plastics Industry

Q. Besides surface finishing of VDI standards, there is another standard SPI-2, would like to know the relation of VDI versus SPI-2, how to convert SPI-2 into VDI?

Cherwei Li
- Penang
August 16, 2008


SPI Texture Comparators
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Q. Hello, is there anybody who knows how is possible to compare VDI scale to SPI scale?

Paolo Aprile
Datasensor - Bologna, Italy


A. VDI, while I am less aware of the call-out, is an EDM finish loosely related to the roughness of the resultant finish. SPE/SPI is a modified surface finish ranging from D-3 to A-1.

D surfaces are media blasted.
C surfaces are stone polished,
B surfaces are paper abraded.
A surfaces are diamond polished.

https://sftusa.com/polishing/spi-guidelines-chart.html

This page has the complete definitions for SPI finishes.

Russ Tartock
- Crawfordsville, Indiana, USA
November 6, 2014

Ed. update 1/20/24: That site is gone. Thankfully, Internet Archive preserved a copy of the chart  🙂
These days information often appears on the internet, then disappears forever. If that is a concern to you please consider a donation to The Internet Archive. Never try to visit broken links: hackers seek them for unsuspecting traffic


A. See chart I obtained, with SPI, VDI and Ra Rz, in my flicker:

https://flic.kr/p/rnv6qr

Andrew Brown
Medical Devices - Swansea, Wales
February 26, 2015

Ed. update May 2026: This link still works, thanks Andrew  🙂
... but boy do we hate this trend of "short URLs"! The Internet Archive doesn't archive such links, so there's no permanent record.
And hackers try to buy expired URLs posted on sites like ours because people are less wary of following links to malware if they come from trusted sites; it's harder for us to whack-a-mole, and more dangerous with "short URLs" which don't even hint at where they lead, so they are especially attractive to hackers.


A. Check out Xometry - "Injection Moulding Surface Finishes : SPI and VDI" at
https://xometry.pro/en-eu/articles/injection-molding-finishes/
Gives handy SPI and VDI conversion charts.

Marc Hitchin
Process engineer - Skipton, North Yorkshire, UK
November 24, 2021




Q. Hello,

We are a Rubber parts manufacturing company, one of our German customers has sent us a drawing where on one surface they have marked "surface erodes - VDI Cl.27". I wanted to understand whether this means that the surface should be rougher than VDI Cl.27 or smoother. Our normal surface is polished, would that be accepted in this case or not? Thank you.

Regards,
Darshan

Darshan Shah
rubber industries - Mumbai, India
August 27, 2014

Ed. note: although the reference to VD! class 27 is clear, it is always risky to ask a 3rd party what the 1st party meant ... and in this case, where language translation difficulties are possibly involved, it's hard to even guess whether the note means that this is a high wear area or that the texturing of the mold is done by EDM erosion or whatever  🙂
Sorry, you're going to have to inquire of the customer.


Q. Hi, can anyone help me with VDI 27 (RA 2.24) finish? I need to know if it's like mirror polished or just EDM textured finish.
I am trying to order plastic molds and need Mirror finish polish for better clarity of molded parts, my mold maker says that VDI 27 is just EDM textured finish.
Any documented help on this will be highly appreciated.

Abdul Sina
- Dubai UAE
April 29, 2013


A. VDI is a textured finish usually from spark eroding, for polished finishes you should work in microns --the lower the number, the higher the polish.

Daniel Wood
- Blyth England
June 4, 2013


A.
VDI=20*LOG(10*Ra)
Ra=10^((VDI-20)/20)
Rmax=4*Ra

JEINEL SANCHEZ
DISEñADOR DE MOLDES - BUCARAMANGA, SANTANDER , COLOMBIA
February 6, 2018




Light Pipes & VDI

Q. Is there anyone with knowledge about which surface VDI No. to use when designing light pipes. ⇦ Answer?

Best regards,
J

Jose Esparza
- Stockholm
May 12, 2022


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