Tumble polishing stainless steel
A discussion started in 2004 but continuing through 20192004
Q. What is recommended for tumble polishing stainless steel castings (RMS 72) to a full mirror finish? The parts are of an "S" shape with corner radii of .093, weighing approx. 5.8 oz. Hand finishing is a definite NO-NO and a waste of time. Can someone advise me?
toolmaker - Sudbury, Ontario, Canada
A. Wow! That's rough. Are you sure that isn't RA? Normal mill steel is made to about 35 RMS. That means you roughen it up some more? If that is the case, you're talking about at least a 3 step and maybe 5 step mass finishing process. That much material removal will also work harden parts. Suggested procedure is to get and use the largest, coarsest ceramic media and run for maybe 2 to 8 hours at the maximum amplitude of your machine. Repeat with medium cut and a fine cut. You might also want to consider using a chemical accelerator instead of a normal deburring compound.
A. In a tumbling barrel, max. efficiency is obtained when the barrel is loaded to about 60% of its volumetric capacity. For the mirror finishing on S.S. components, I would recommend
Step 1: Ceramic Media, Abrasive Grade.
Step 2: Plastic Cones, Medium Abrasive Grade.
Chemicals are available for such finishes that expedite the process.
Regards,Niranjan S. Kulkarni
finishing machines - Thane, Maharashtra, India
February 11, 2016
Q. I make custom bracelets and am trying to get mirror shine on 302 ss wire. I tumble for hours, it seems like, but it always turns out the same finish with the ss pins I am using for the final polishing step. I am looking for a mirror finish and do not know if they make a chemical that will assist in the finishing, or do I need to approach this from a different methodology?
3 lb tumbler --
1st plastic resin abrasive br 2nd step ceramic polishing grade
3rd step ss pins with brass polishing compound
- hernando florida
February 11, 2016
February 12, 2016
A. Good day Kenneth.
Aerotek Mfg. Ltd. - Whitby, Ontario, Canada
February 16, 2016
Q. Okay, lets see if I can answer all of the questions --
- hernando, Florida
February 18, 2016
A. It sounds as if the first step is too aggressive. Also, I have never worked with a magnetic tumbler and again cannot verify the finish you are getting; however, it sounds as if the compound might be the problem. A mechanical dry treated organic process always gets you a mirror finish but in smaller machines, this can take way too much time.
August 14, 2018
A. Dear Kenneth,
I would recommended that you use MAGNETIC PIN polishers first before you put the bracelet in the steel tumbler machine. Pin magnetic will give you better result as after you finish filing pin magnetic it for 20 -30 minutes and then put the bracelet in the steel tumbler for overnight for a mirror finish.
Also make sure that you don't add too much water & soap solution.We add C60 compound (Even I do not know the composition). Add compound OR any dishwasher to the tumbler chamber to the level of the steel balls only.
You should have a combo of Satellite steel balls & round steel balls in the ratio of 50% each
All the best to you.
Jewelex India Pvt Ltd. - Navi Mumbai, Maharashtra, INDIA
March 10, 2018
Q. Hi, I am making stainless steel jewelries. I am planning to use stainless steel blanks, graphic stickers to stick on the blanks and then coated with epoxy resin. So I want my blanks to be shiny at the rim area and also want to make sure the sticker and resin bond to the stainless steel as well.
So my question is if I do tumbling on the the stainless steel to give a shiny look, the glue from sticker and epoxy will stick to stainless steel or not? Normally most people recommend to abrade the stainless steel before coating with epoxy. Can tumbling be considered as abrading?Soe Thein
March 16, 2018
A. Any coating will stick better to a rough surface than a smooth one; however, if that coating is thin it may not cover the peaks of the roughness. There is a trade off and as long as you do not burnish surface, it sounds like you can achieve what you are looking for.
April 9, 2018
I have recently bought a magnetic tumbler after reading about how good and efficient a polishing machine it is. The first item I polished was a SS small part. After 30 mins of tumbling, the ring was dull and had a frosted finish or what others call an orange-peel effect. I then noticed on the product page of the website that says: "Not a Final Polish May leave behind an orange peel effect on smooth broad surfaces."
So I tried to polish smaller items like a few pairs of gold and silver earrings. They too came out looking dull and frosty. Other items such as bracelet and necklace came out okay but I find the finishing quality inferior to that of a rotary tumbler.
I've tried using liquid and powdered burnishing compounds, experimenting on different amount of water used and extending the tumbling time but to no success. I have seen videos in youtube and read online articles showing how bright and shiny a seemingly plain ring (among other jewelry) can be after it has been tumbled in the magnetic tumbler.
The good thing about it is that it doesn't remove delicate designs on the jewelry during the tumbling process and produces a very even finish.
So what did I do wrong? Why am I struggling to get a bright and shiny finish as advertised? How should a magnetic tumbler be used in conjunction with other polishing tools? Also, should I polish my now frosty-looking ring with Tripoli then rouge or can I just skip it and apply rouge instead?
Any help is greatly appreciated!
I will upload photos my work and comparisons upon request. Thanks!
- karachi, sindh, Pakistan
April 10, 2018
A. Hmmm. it sounds as if you are running the machine at too high an RPM. If there is no adjustment for speed then run fewer parts. Another important issue is the chemical compound, also the quality of the water may play into this. Then again, make sure you have a good grade of SS pins.
April 20, 2019
Q. Hello my name is Ryan I have a question regarding polishing 303 stainless steel I have a tubular piece of metal 3 in Long quarter inch in diameter that I'm trying to get to a Polish mirror finish what kind of material would I tumble with to create the effect I'm looking for hand polishing is out of the question because I have over 5,000 of them to get doneRyan Cason
- Owasso, oklahoma/USA
April 24, 2019
? What kind of polish finish are you looking for. Subjective question. Are you looking for a smooth finish or a bright finish?
July 3, 2019
Q. I am interested in the answer also, I have tubes in SS that were 3D printed, that needs a smooth finish inside, similar size to the previous question. Thought about extrude-hone but curious to see your recommendations.
- Montreal, Quebec, Canada
A. Hi Jasmin. Although your tubing may be the same size as Ryan's, polishing the inside of tubing is a totally different thing that polishing the outside :-)
Tumble polishing, magnetic pin polishing, and other ideas suggested on this page are inapplicable to I.D. polishing. You may be on the right path with abrasive flow machining, but chemical polishing might be applicable too.
I don't know if it's applicable to your situation, but making the tubing by electroforming nickel onto a wax or aluminum mandrel rather than 3-D printing it would give you a super smooth and totally non-porous ID without further processing.
Pine Beach, New Jersey
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