Summary for dielectric coating for stainless steel Discussion
Dielectric coating for stainless steel is discussed as an ESD-insulating finish for a 304 stainless sheet metal part, with a preference for flat black and low cost. Wallace White asks whether polyester powder coat is a good choice and whether other options should be considered. Tom Pullizzi does not give a direct recommendation, but asks for more details that matter to the choice, specifically whether the coating will see wear and what atmosphere or application the part is for. Later, Blake Kneedler says polyester resins used in powder coating have good dielectric strength, especially after curing with TGIC at 10 min/200C, and adds that many polymers have good dielectric strength, citing direct-current breakdown values of about 100–300 kV/cm. The thread therefore leans toward polyester powder coating as a plausible insulating finish, but the practical answer depends on service conditions and required durability.
Q. We need a good electric insulating (dielectric) coating on a stainless steel sheet metal part (304 alloy). The insulation is needed for ESD compliance; I don’t have hard numbers on the breakdown voltage needed, but any dielectric strength will help. This surface should preferably be flat black, though other options could be considered. Low cost is, of course, very important.
Is a polyester powder coat a good choice? I figure it should be, since polyester sheet has a high dielectric value. Anything else I would do well to look into?
Thanks,
Wallace White
– Santa Clara, California, USA
2002
A. Will the coating be subject to wear of any kind? What kind of atmosphere, application is the part for?
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Tom Pullizzi
Falls Township, Pennsylvania
2002
A. The polyester resins used in the system of powder coating have a good dielectric strength specially after the curing with TGIC
(TRIGLYCIDYL ISOCYANURATE)10MIN/200C.
Most polymer have a good dielectric strength , direct current voltage at which the dielectric break down occurs, (100-300kv/cm).

Ahmed Fouad Serag Eldin
Ein Shams – Cairo – Egypt
2005
Q. What will the easiest way be to do a dielectric coating on Stainless Steel 316 tubes? They will need to withstand around 20KV – 40KV/cm and will be exposed to water and pulsed DC voltage. The idea is to limit the electron flow and maximize the voltage potential.
Any ideas would be greatly appreciated.
Regards
Francois
Francois Korff
Research Fuel Cell – South Africa
November 12, 2013
A. Francois,
Polyester would be an option. It’s worked well for me in the past.

Blake Kneedler
Feather Hollow Eng. – Stockton, California
November 14, 2013