Copper plating problem: Strong fix for tube-end burning

Summary for copper plating problem Discussion

Copper plating problem on steel tubes: Ford Duggins asked why nine 72-inch welded steel tubes were blistering and burning at the ends during copper plating, and whether voltage or current settings might help. George Shahin of Atotech replied that the issue is most likely excessive current density at the tube ends, not a simple voltage tweak. He suggested the plater may need shorter anodes or shields to reduce the current concentration on the ends of the tubes. Shahin also noted that this is a basic plating control issue that most platers should recognize, implying the shop should already know how to correct it. The thread is brief and one-sided, but the practical advice is to control current distribution with anode geometry or shielding rather than trying to solve the defect by changing power settings alone.

Q. Burning/blistering prob. with copper plating on steel tube. Nine (9) pieces of 72″ x 1″ x .090 wall, welded seam. Took these tubes to a local (hi tech) shop to be copper plated. He’s having problems with “blistering and burning on the ends”. This is not his normal job for him but I thought I might be able to pass info. on to him from others that have ‘been there and done that’. It’s MY dollars he’s playing with :)

Any thoughts or suggestions on voltage, current, or whatever will be appreciated.

Ford Duggins
– California


“Electroplating Engineering Handbook”
by Larry Durney

EEHcover

on eBay

or

Amazon

or

AbeBooks


(affil link)

A. Hi, Ford.

I would be dumbfounded if you were able to find a plater would not know this, but it sounds like he needs shorter anodes, or shields, to limit the current density on the ends of the tubes.

But there may be more to it than that because, as implied, every plater in the world knows that :-)

Good luck.

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



Need quick confidential answers? $25
Need project assistance? $100/hr.

A. A little more information is needed to answer your question. To plate copper on steel you would need either a cyanide copper strike or nickel strike on the steel before you try to plate copper on steel. The other problem you will have is iron contamination in your acid copper solution. Because the acid copper will dissolve the iron from inside the tubes.

George Shahin
George Shahin
Atotech – Rock Hill, South Carolina