Legacy Q&A finishing Hotline

Finishing.com’s legacy Q&A archive represents decades of practical knowledge shared by people across the metal finishing world. For many years, Ted Mooney carefully curated these discussions, preserving questions, answers, debates, cautions, and real shop-floor experience that might otherwise have disappeared.

This archive is also a tribute to the many contributors who took the time to help others: platers, chemists, engineers, suppliers, students, hobbyists, consultants, and working finishers from around the world. Their shared experience made Finishing.com a rare industry resource, and this legacy section is preserved with gratitude for the history they built together.

Table of Contents

CATEGORIES

0. Choosing a finish, corrosion:


1. Preparation

 

1a. MECH PREP topics: “Grinding, polishing, vibratory finishing, buffing, honing, blasting”


 

1b. CHEM PREP topics: “Cleaning, pickling, etching, phosphatizing, activation”


 

1c. Capping, plugging, masking, taping


2. Metallic & inorganic finishes

 

2a. STAINLESS, TITANIUM, CORROSION-RESISTANT METALS PROCESSING


2b. ANODIZING AND LIGHT METAL TREATMENTS (Aluminum, Magnesium)

Trouble with Iridite 14-2 on 2024
– 5/21/26

44945-2i White Powder/Salts on Anodized Aluminum
– 5/16/26

Can sealer contamination contribute to white spots?
– 4/24/26

61936-1i Burning damage during anodizing
– 4/22/26

Black anodizing after shot blasting is matte
– 3/28/26

Should TCP Trivalent Chromate Bath Be Filtered?
– 3/20/26

Foam Layer Growing on Anodizing Bath.
– 3/10/26

1762-2i Color Anodizing Titanium: ‘First Blue’ vs Second
– 2/14/26

Hardcoat Anodizing a Fixture Plate with 4000 Tapped Holes
– 2/14/26

What is TSA Anodising
– 2/13/26

Our Black Anodize Is Now Coming Out Blue or Brown
– 2/11/26

61927-1a My anodizer says they can’t rack my part
– 1/26/26

Black anodizing after shot blasting is matte
– 12/16/25

41155-2i Boric-Sulfuric Acid Anodizing (BAC5632) Problems & Solutions
– 12/11/25

Anodizing after Overmolding — Tank Contamination from Plastic
– 12/11/25

How to Silver Plate Aluminum
– 12/10/25

Temperature limit for MIL-DTL-5541 chromate conversion coating
– 12/9/25

New Rectifier, Can No Longer Hard Anodize 2XXX Aluminum without Burning
– 12/9/25

Coatings/Finishes/Platings for aluminum heat sinks
– 12/4/25

Black anodizing is purple not black
– 11/10/25

Teflon Coating/Impregnation of Anodized Aluminum
– 11/7/25

Aluminum Welding Porosity — Caused by Etching?
– 11/6/25

Aluminum Sheetmetal Warping after Anodizing
– 11/5/25

Cloudy surface after clarification in nitric acid
– 10/22/25

Finishing to meet 1000 hrs Salt spray Testing on Aluminium DIecast
– 10/20/25

61893-2i Chemical polishing defect (anodizing)
– 10/3/25

Type 2 anodize color consistency
– 10/3/25

How to Keep Anodized Aluminum Unsealed
– 10/1/25

57001-3i Black/gray pitting after anodize – help? :)
– 9/29/25

Chem Film Rework plan
– 9/20/25

Aluminum Anodizing flakes off after heating to 125 °C
– 9/17/25

Clear Anodized 6061 — Black Pitting in Bore
– 9/13/25

3-D Printed Aluminum Won’t Anodize Black
– 9/9/25

Magnesium electropolishing and annealing
– 8/21/25


Phosphate Contamination in Nickel Acetate Seal

– 8/18/25


Clear anodize has a yellow tint

– 8/13/25


56581-2i
Rainbow effect / defect on anodized aluminum?

– 8/5/25


61775-1i
Aluminum in the 1930’s: “Deplated Finish”

– 7/18/25


Zirconization of anodized aluminum

– 7/1/25


Ultrasonic rinsing after anodizing

– 6/16/25

61850-1i
Black spots /shadow on anodized aluminum corners

– 6/13/25

Anodizing Of Cast Aluminum (ADC12)
– 6/12/25

White spots in anodizing of castings
– 5/15/25

Anodizing of firearms. Refinishing AR15 receivers
– 5/12/25

Passivation of Polished Aluminum
– 5/12/25

Excess dye on surface of anodized parts
– 5/3/25

See more threads in this category


2c. ELECTROPLATING and ELECTROFORMING

Hard Chrome Plating Aluminum Printed Parts
– 5/13/26

Copper Plating on Bronze Has Poor Adhesion
– 5/6/26

61937-1 What type of plating is this?
– 4/22/26

Silver Plating on Tellurium Copper
– 3/30/26

Problems in 14k gold plating solution
– 3/19/26

Problems in cyanide copper plating
– 2/13/26

28863-2i Old Gold Plating Solution Available RFQ open to all: New York
– 2/12/26

Formulating a Non-Cyanide Gold Plating Solution
– 2/11/26

61930-1i Silver plating on resistor terminal is oxidizing
– 1/29/26

Copper plating — Roughness in acid copper on gravure cylinders
– 1/28/26

Using Copper Oxide for Electroplating
– 1/26/26

Zinc plating of SS without Woods nickel
– 1/8/26

61920-1i Watt’s Matte Nickel Is Suddenly Bright
– 1/5/26

Pitting problem in bright nickel plating bath
– 1/5/26

Nickel Plating Adhesion Problems & Adhesion Testing
– 1/5/26

47424-2i Plating zinc diecast (Zamak-3): Process sequence?
– 12/14/25

Acid Copper Plating: issues & problems
– 12/10/25

Black Nickel Plating without Black Salts Available
– 12/9/25

Need Gold Plating of SS appliances RFQ open to all: Baltimore
– 12/4/25

61911-1i Inspection of Zinc Nickel plating
– 11/10/25

Plating gold directly onto brass
– 11/5/25

35573-3i Corrosion of zinc plating after 55 days in transit
– 11/3/25

Delayed blistering of plated diecast parts
– 11/2/25

Porosity Problems in Hard Chrome Plating
– 10/26/25

61906-1i Extreme LCD problem, Ni strike & Ag cyanide don’t cover
– 10/19/25

Raising tensile strength in Nickel Sulfamate bath 3rd Rqst
– 10/18/25

Need CAD finish RFQ open to all: Salem Virginia
– 10/14/25

Gold peel-off over high phosphorus electroless nickel
– 10/10/25

Sulfamate nickel plating bath problem with growths
– 10/10/25

Electroforming with Brass RFQ open to all: Vadodara India
– 10/10/25

Recubrimiento acero alto carbon
/ Coating high carbon steel

– 10/10/25

Zamac with high porosity; process is not able to cover the pores
– 10/3/25


40095-11i Acid Zinc Plating is Shiny & Bluish

– 10/3/25

Egg Albumin concentration as electroforming separation aid?
– 10/1/25

Plating Pd or Au on smooth polyimide film RFQ open to all: Minnesota
– 10/1/25

Using Pre-Plated BeCu
– 10/1/25

Boric Acid and Nickel Plating
– 9/24/25

Ni-Cr Plating on Diecastings Blistered
– 9/23/25

Black spots after copper coating
– 9/22/25

Need solar absorber coatings — black chrome or blue sputter coat RFQ open to all: Colorado
– 9/21/25

Can you rework an ID on a titanium part by plating?
– 9/20/25

Gold plating of 440A
– 9/10/25

61860-1i Random growths dots on Hard Chrome plating in HCD area
– 9/9/25

Need Phosphor Bronze Plating Service RFQ open to all: California
– 8/27/25


58278-4i
Copper is spontaneously depositing on rotogravure cylinders

– 8/21/25

Tin plated parts are turning black
– 8/14/25

Copper plating onto Silver isn’t adhering properly
– 8/6/25

61865-1i Nickel-boron plating pitting problem in MEMS probe card
– 7/31/25

Alkaline Zinc Barrel Plating — Suggested current & time
– 7/23/25

Copper plating steel grounding (earthing) rods
– 7/23/25

61855-1i Stain marks found on matte tin surface
– 7/3/25

Nickel plating zamac die castings for bathroom fixtures
– 7/1/25

neavy bronze plating Heavy Bronze Plating Is Delaminating
– 6/25/25

Acid zinc plating Anodes
– 6/20/25

What is the Composition of EPNS silverware?
– 6/16/25

41922-2i White streaks/patches, and spots, after Nickel Plating
– 5/31/25

61837-1i Blue Color Powder on Silver Plated Parts
– 5/30/25

oiling out of plating bath Acid Zinc Bath Contamination
– 5/25/25

Titanium-Cadmium Plating Q&As, Problems & Solutions
– 5/24/25

61802-1i Acid zinc plating: Non coverage problem
– 5/13/25

Gold/yellowing on non-chromated zinc plated Hull Cell panels
– 5/13/25

Glycol contamination in alkaline zinc bath
– 5/13/25

Alkaline zinc plating bath: How to remove carbonates
– 5/9/25

Electroplating wire with zinc/tin for Garment hangers
– 5/7/25

See more threads in this category


 

2d. ELECTROLESS PLATING, PLATING ON PLASTICS, IMMERSION PLATING, CHROME-LOOK SPRAYS, LIQUID METAL COATINGS


 

2e. PVD, CVD, ION IMPLANTATION, VACUUM PROCESSES


2f. GALVANIZING, ALUMINIZING, HOT TIN DIPPING


2g. BLACK OXIDE, BLUING, COLORING, PATINAS


2h. OTHER INORGANIC FINISHING: Mechanical Plating, Nitriding & QPQ, Metal Spray, Zinc-rich Dip-Spin Coatings, Sherardizing, Rust Preventatives, etc.


3. ORGANIC FINISHING [PAINT, POWDER COATING] . . .

 

3a. ELECTROPAINT PRIMING, AUTOPHORETIC COATINGS


3b. POWDER COATING


3c. LACQUERS, CLEAR COATS, ELECTROPHORETIC TINTING, ANTI-TARNISH


3d. PAINTING, PRINTING, ADHESIVES AND OTHER ORGANIC COATINGS


4. POST-TREATMENTS

 

4a. CHEMICAL POST-TREATMENTS [CHROMATE CONVERSION COATINGS, RUST PREVENTATIVES, PATINAS, COLORIZING]


4b. BAKING AND NON-CHEMICAL POST-TREATMENTS [HYDROGEN EMBRITTLEMENT AND DE-EMBRITTLEMENT, ANNEALING, WHISKERS, SOLDERING, REFLOWING]


4c. STRIPPING, REWORKS, ETC.


5. SUPPORTING ISSUES

 

5a. ANALYSIS, LAB TECHNIQUE, Q.A., SALT SPRAY TESTING


5b. WASTE & WASTEWATER TREATMENT, POLLUTION CONTROL


5c. SAFETY ISSUES, EMISSIONS, TOXICITY, ENVIRONMENTAL IMPACTS


5d. PLANT & PROCESS ENGINEERING, CONSTRUCTION

Paint Booth Air Flow guidance
– 5/21/26

Small parts barrel plating cylinders: Freeloader?
– 5/1/26

Hanson – VanWinkle – Munning (H-VW-M) / M & T Chemicals memories & memorabilia
– 2/18/26

Sulphuric Acid LR Vs CP grade
– 1/9/26

Barrel plating dangler problems and alternatives
– 12/11/25

Need Racking Machine – Endura
– 10/10/25

Algae, and Ventilation of Boric/Sulfuric Anodizing BAC5632
vipInquirer often helps others, so especially deserves our help 2nd Rqst
– 9/25/25

Brass V-blocks Overheating During Chrome Plating
– 9/21/25

17769-4i Barrel plating dangler problems and alternatives
– 9/13/25

Can Polypropylene Tanks Cause EN-P Adhesion Issues?
– 11/1/25

Why Anodizing Uses a Hollow Copper Work Bar
– 7/1/25

Cooling the Hot DI Seal after Anodizing for Deionization
– 5/7/25

Cleaning up Chromic Acid Surface Contamination
– 4/20/25

See more threads in this category


5e. QUESTIONS ABOUT SOFTWARE, SPECS, BOOKS, EDUCATION, INDUSTRY STATS, HISTORY, ETC.


5f. W…W…W…WORD OF THE WEEK


5g. MOSTLY METALLURGY; Heat Treatment


5h. METAL RECOVERY


6. NON-INDUSTRIAL ISSUES

 

Hobbyists, DIY, Around Home

Pennies stamped on dime blanks
– 5/18/26

53699-2i Chrome plating is peeling from ABS
– 5/18/26

Fixing scratched paint on refrigerators and stoves
– 5/16/26

Restoring oil-rubbed bronze finish on sink drain
– 5/1/26

Remove paint from old National Cash Register
– 4/25/26

Effect of chloramines and residual NH3 on residential copper piping?
– 3/21/26

Looking for Green Engraver, or parts and manuals
– 3/21/26

Remove rust from zinc plated steel without damaging the plating
– 2/16/26

How to nickel plate aluminum with good adhesion?
– 2/15/26

Wrinkle Paint: How to make or where to buy
– 12/13/25

Cleaning Solution Ruined Lion Paw Clock Feet
– 12/2/25

Can vinyl decals go between the base coat and clear coat?
– 11/17/25

Nickel Plating Antique Wood Stove is Unsuccessful
– 10/14/25

0865-2i Brass electroplating for amateurs & students
– 10/10/25

Steelcase Tanker Desk Restoration Tips
– 10/5/25

304 Stainless Steel heat coloring inconsistencies
– 10/1/25

Need Gillespie Antique Restorer
– 9/27/25

How to tell whether its blued or painted
– 9/27/25

Removing oxidation from bronze gravemarkers
– 9/13/25

Damaged finish on copper table
– 9/3/25

61869-1i Green bubbling from silver plated brass cane handle
– 8/21/25

Need info on zinc brightener
– 8/18/25

Protection for outdoor sculptures and statues
– 8/6/25

Sawdust Patination Technique for Large Objects
– 8/6/25

Painting cast iron fountains, Restoring rusty fountains
– 8/3/25

Nickel plating my Taurus pt92 AF
– 8/3/25

Penny isn’t copper color – what do I have?
– 7/26/25

Remove Water Stain from Teak
– 7/11/25

Copper/Aluminum interaction problem in swimming pool
– 5/25/25

61844-1i Need White Gold Plating on a Ring RFQ open to all: Louisiana
– 5/16/25

White Gold Ring vs. Sterling Silver Ring
– 5/1/25

See more threads in this category


6b. RESEARCH, THESIS TOPICS, UNIVERSITY & POST-GRAD STUDENTS


6c. K-12 Science Projects, Grammar & High School Student Questions


6d. The Artists’ Corner


 

7. DRIFTED OFF FINISHING, BUT INTERESTING  🙂