Summary for self regulating electropolishing solution Discussion
Self regulating electropolishing solution is the core question here: Thomas Kemp asked whether there is an electropolish bath for stainless steel that can run without building up dissolved iron. The only answer shown, from an unnamed contributor, says there are two broad types of electropolishing solutions—acid-based and salt-based—and both cause iron to drop out on the bottom. That implies the bath is not truly self-regulating in the way the questioner hoped, at least not from the information provided in the thread excerpt. No detailed formulation, operating method, or exception is given, so the discussion is limited and cautious rather than definitive.
Q. I am interested in any information regarding a ‘self-regulating’ electropolishing solution for stainless steel. By self-regulating I am referring to the ability of the solution to be operated without accumulating dissolved iron. I have seen some reference to an electropolish solution with this property, but can’t find more information about this.
Thanks for your help.
Thomas Kemp
– Erie, Pennsylvania, USA
2001
A. There are solutions based on acids, and solutions based on salts. Both drop iron on the bottom.

Anna Berkovich
Russamer Lab – Pittsburgh, Pennsylvania
(ed. update July, 2025: sorry, Anna has retired)
2001