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Dummy Plating of Chemical Conversion Coating Bath




The process solutions used for metal finishing can become contaminated from various sources such as drag-in from previous tanks, parts dissolving in them, and so on.
     One purification method which is sometimes applicable is "dummy plating", i.e., plating onto scrap at a low voltage/amperage that is sufficient to plate out the contaminant without plating out a significant amount of the solution. The most common use of "dummy plating" is for removing copper from nickel plating solutions.


Q. Can you dummy plate Chemeon TCP-HF without removing the Chromium?

Jessica Boike
Chemical Engineer - Madison, Alabama
April 25, 2025


Quickstart:
This product is a trivalent chromium conversion coating for aluminum. Conversion coating imparts a stand-alone corrosion resistant finish but can also be used as a base for paint or powder coating. Conversion coating was historically done with hexavalent (toxic) chrome; this process uses trivalent, chromium, considered far less toxic.

A. Hi Jessica,

Wow, dummy plating of non-electrolytic processes is a possibility which never occurred to me.

I'm pretty confident that dummy plating will not plate the chrome out of a chromate conversion coating bath, but what will actually happen to the tramp materials like zinc or iron in it is a great question.

I would suggest, however, being very alert to the possibility of creating hexavalent chromium by doing this.

Hopefully, someone in this wide world tried it and can offer some input  🙂

Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com - Pine Beach, New Jersey

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