Bus Bar vs Cable Connection: Surprising AC Impedance Insight

Summary for bus bar vs cable connection Discussion

Bus bar vs cable connection is the question Bob Baker raised for a 2-step tin electrolytic tank, where he wants better consistency and weld color and had heard Pinakin Patel suggest cables instead of bus to eliminate the magnetic field created by bus. In the reply, the answerer says his own experience is mainly with DC plating and anodizing, not electrolytic coloring, so he does not challenge Patel’s recommendation that cable is better for this application. However, he does question the stated reason, noting that bus bar is generally known to be superior to cable for lowering AC impedance. The thread therefore leaves the practical takeaway as a cautious endorsement of cable for the coloring process, while acknowledging disagreement about the electrical explanation.

Q. We are working to improve our Consistency and Weld Color in our 2-Step Tin Electrolytic tank. We use an American Power AC/DC system that was installed with Bus Bar connections to the tank. After listening to one of the AAC Podcasts with Pinakin Patel he mentioned that Cables should be used instead of Bus to eliminate the Magnetic Field the Bus creates.

Just wanted everyones opinion, thank you very much!

Bob Baker
– Goshen, Indiana
February 12, 2025

A. Hi Bob,

61806-1

Although I’ve been involved with bussing and cabling of plating and anodizing tanks for my whole career, it has always been for DC applications. Having no real experience in electrolytic coloring myself, nor any experience in its required AC power, I am certainly not going to challenge Pinakin Patel who has spent his life in coloring of anodizing. I’m pretty confident that if he says cable is better, it is.

What I might challenge though is the actual reason why cable is better — because it’s universally known that bus bar is superior to cable in lowering AC impedance  🙂

That was an interesting portion of the podcast! ⇨

Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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