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Ted Mooney, P.E. RET
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Aluminum Alloy Rotogravure Cylinder Problems & Solutions




Q. In the factory I work (Gravure Cylinders), there is the idea of changing the production from steel cylinders to Aluminum ones.

We use a Nickel Strike bath for pre treatment and Copper baths (H2SO4-CuSO4)

If we switch from steel to Aluminum, will we have to change the production line, or do we just insert the Zincate immersion step before the Nickel Strike?
Also If we can keep the same production line which Zincate would be preferable?

Efstratios Patsourakis
Chemical Analyst - Athens
November 17, 2021



"Electroless Plating"
by Mallory & Hajdu
en_mallory1990
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A. Instead of a Wood's Nickel Chloride strike, consider an alkaline electroless nickel strike. It will withstand more zincate contamination.

robert probert
Robert H Probert
Robert H Probert Technical Services
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Garner, North Carolina
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November 18, 2021


thumbs up sign Thank you so much for the advice.

Efstratios Patourakis [returning]
Chemical Analyst - Athens
November 26, 2021




June 1, 2022

Q. Which Aluminum Alloy is best for Rotogravure? I am researching it to add it in the production line where I work.
We use Nickel strike and Alkaline Unicopper NC. for the first layer of the copper plating.

Efstratios Patourakis [returning]
Chemical Analyst - Athens




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