Aluminum Alloy Rotogravure: Smart Nickel Strike Advice

Summary for aluminum alloy rotogravure Discussion

aluminum alloy rotogravure cylinder problems & solutions centers on whether a steel-to-aluminum switch can be made without redesigning the plating line. Efstratios Patsourakis asked if adding a zincate immersion before the nickel strike would be enough, and which zincate would be preferable, given an existing nickel strike bath and sulfuric acid/copper sulfate copper baths. Robert H. Probert advised that, instead of a Wood’s nickel chloride strike, an alkaline electroless nickel strike should be considered because it can tolerate more zincate contamination. Patsourakis thanked him for the guidance. In a later follow-up, he asked which aluminum alloy is best for rotogravure and noted that their line uses nickel strike and alkaline Unicopper NC for the first copper layer, but no alloy recommendation is given in the excerpt.

Q. In the factory I work (Gravure Cylinders), there is the idea of changing the production from steel cylinders to Aluminum ones.

We use a Nickel Strike bath for pre treatment and Copper baths (H2SO4-CuSO4)

If we switch from steel to Aluminum, will we have to change the production line, or do we just insert the Zincate immersion step before the Nickel Strike?
Also If we can keep the same production line which Zincate would be preferable?

Efstratios Patsourakis
Chemical Analyst – Athens
November 17, 2021

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A. Instead of a Wood’s Nickel Chloride strike, consider an alkaline electroless nickel strike. It will withstand more zincate contamination.

robert probert
Robert H Probert
Robert H Probert Technical Services
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Garner, North Carolina
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November 18, 2021

thumbs up sign Thank you so much for the advice.

Efstratios Patourakis [returning]
Chemical Analyst – Athens
November 26, 2021



June 1, 2022

Q. Which Aluminum Alloy is best for Rotogravure? I am researching it to add it in the production line where I work.
We use Nickel strike and Alkaline Unicopper NC. for the first layer of the copper plating.

Efstratios Patourakis [returning]
Chemical Analyst – Athens