Red Rust on Nickel Plating: Critical Copper Strike Check

Summary for red rust on nickel plating Discussion

Red rust on nickel plating over aluminum is discussed as a possible sign of an underlayer problem rather than nickel itself. In the brief exchange, the customer reports a product photo showing red rust, and Robert H Probert asks whether a copper cyanide strike was used over the zincate, suggesting the red color may actually be copper rather than rust. Because the thread excerpt is very limited, no final diagnosis is given, but the practical takeaway is to examine the pretreatment and strike sequence on the aluminum carefully, especially the zincate and any copper cyanide strike, before assuming the nickel finish is the source of the discoloration.

Q. Hello!
We manufacture parts and just got a picture from a customer of our product with red rust:

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The part is aluminum 6061 with nickel plating. The part is installed on 304 stainless steel cabinet outside. I have sent a picture to our plating supplier, but he has no idea why this is happening. I’m throwing this question out to the experts on Finishing.com for help! Thank you!

Josh Fleagane
– Los Angeles, California
May 18, 2021

A. Hi. I’ve never heard of aluminum rusting, and never heard of nickel rusting. It does sound nearly impossible — can you get this part back from the customer to insure it is actually yours, not a nickel-plated steel knockoff? If you know, what is that stuff that looks like gray wrinkle paint

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Luck & Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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May 2021


A. Did he use a copper cyanide strike over the zincate? Is that the “red-ish” copper?

robert probert
Robert H Probert
Robert H Probert Technical Services
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Garner, North Carolina
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May 22, 2021