Summary for aluminum polishing roughness Discussion
Polishing aluminum deposited on glass to 0.3 nm is the central question, and the answer in the thread is essentially that this level of finish is not realistically achievable with ordinary polishing methods. ASHAMONI NEOG asks what polishing material and grit would be needed for aluminum on Bluestar microscopic slides, or whether the target is impossible. In response, Nadcap Chemical Processing Auditor says that while anything may be possible in theory, their understanding is that there is no technology for achieving such polishing on aluminum. They add that a quick search suggests even specialized techniques have only reached about 0.7 nm, which is still rougher than the requested target. The practical takeaway is that the requested surface roughness appears beyond standard or even highly specialized polishing capability, at least based on the answer given.
Q. I am depositing aluminium on glass substrate (Bluestar microscopic slides). Now I want to polish the aluminium substrate up to the surface roughness .3nm. What polishing material should I use and of what grit? Or is it not possible to achieve it?
ASHAMONI NEOG
Ph.D. Scholar – India
November 10, 2019
A. Hi ASHAMONI. While anything is possible, my limited understanding is that there is no technology for achieving such polishing. My quick googling and a few miniutes of reading seems to indicate that even specialized techniques have only achieved 0.7 nm on aluminum.
Regards,

Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com – Pine Beach, New Jersey
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November 2019

Nadcap Chemical Processing Auditor – PRI, traveling
Process Engineer / Chemist – Denver Metal Finishing, Colorado