Bus Bar Thickness: Helpful Advice for Soldering Design

Summary for bus bar thickness Discussion

Bus bar thickness and soldering relation is raised as an abstract design question: Satish Khsatriya asks what relationship exists between copper bus bar thickness and soldering on a PCB, and how to decide the thickness for a project. The only response does not give a technical sizing rule; instead, it advises that the question is too general to answer well because there are many “ifs, ands, & buts.” The reply says people are often discouraged from tackling broad questions and recommends posting the full specifics of the situation to get useful help. In other words, the thread does not settle the engineering issue, but it does make clear that bus bar thickness depends on the application details and that more context is needed before a meaningful recommendation can be made.

November 27, 2017

Q. What is relationship between copper bus bar thickness while soldering on pcb.

For a project how can I decide the thickness of copper bus bar.

Satish Khsatriya
– India


Hi Satish. Hopefully someone will respond, but often people are dissuaded from starting in on an abstract question because there are a dozen general “ifs, ands, & buts” that they don’t want to take an hour to write about :-)

Our experience is that you will greatly increase your chances of getting useful help if you post the full specifics of your situation. Good luck!

Regards,

ted_yosem
Ted Mooney, P.E. RET
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



Need quick confidential answers? $25
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December 2017


A. I assume what you mean by the term “bus bar” are the copper traces on circuit boards. If so, in the US, I’m fairly sure that the most common PCB copper foil weighs 1 oz/sq.ft. (35 microns Cu thickness).

There are also 1/2 oz (17.5 microns Cu) and 2 oz (70 microns Cu) boards but I don’t think they are as common. I don’t know if these thicknesses are universal.
Chris Owen
Benton, Arkansas, USA
December 2, 2017