Alternative to ERW Pipe: Smart, Reliable Tubing Options

Summary for alternative to erw pipe Discussion

alternative to erw pipe is the core issue here: Sanjay Mantri asked what manufacturing process, besides ERW, could produce CRCA pipe in a very tight outside tolerance of +/- 0.05 mm with a smooth finish for luggage trolleys, where one tube slides reciprocally inside another. The reply says pipe can be hot formed and heat welded rather than cold formed and ERW, but adds an important caution from the answerer: small, thin-walled tubing is often not simply made that way. Instead, after ERW or heat-welded pipe is annealed, it is typically cold drawn to a smaller size and thinner wall, so the likely product he needs is cold drawn seamless tubing. The answer also notes that the required surface finish depends on loading and telescoping frequency, and suggests nickel chrome plating as probably suitable for a luggage trolley, though other finishes may also work.

September 22, 2014

Q. What are the processes apart from the ERW by which CRCA pipe of the below said outside size can be manufactured in the close tolerance of +/ – 0.05 MM, and should have smooth surface finish. As the CRCA pipe will be used in the trolley for luggage, and one pipe will have reciprocating movement in another.

Sanjay Mantri
– Jalna, Maharashtra, India

A. Hi Sanjay. Pipe can be hot formed and heat welded rather than cold formed and ERW (electric resistance welded). Google “alternative to ERW”.

But actually, I suspect that the issue here is that small, thin walled tubing is not usually simply hot or cold formed from coil. Rather, after you have your ERW pipe or heat-welded pipe and have annealed it, it is cold drawn to a smaller size and thinner wall. So I think you are looking for cold drawn seamless tubing.

Naturally, depending on the loading and the frequency of telescoping, different surface finishes may be required. Nickel chrome plating is probably okay for a luggage trolley; other finishes may be okay as well.

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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September 2014