Summary for galvanized zinc coatings Discussion
galvanized zinc coatings and transformer oil are discussed here in the context of whether zinc-lined containers can affect stored oil. Jayaprakash Rao asked if inside galvanizing needs paint to avoid any effect on transformer oil. The reply says transformer oil should be dry because moisture is what enables reactions; in transformers, moisture is a much bigger concern because it can cause arcing. The answer also states that zinc does not dissolve in or react with most mineral oils. However, it adds a caution that under certain conditions zinc may form a zinc metalo-organic compound. As a practical check, the responder recommends testing a sample piece by immersing it in the oil for a few days or weeks and comparing weight before and after to see whether any loss occurs. The thread does not recommend painting as a universal requirement.
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Q. What are the reasons for getting green colour transformer oil in storage drums?
Lakshmi .g
Employee – Hyderabad, India
May 4, 2022
⇩ Similar, related, Q&As — oldest first ⇩
Q. WE ARE A TRANSFORMER MANUFACTURER IN INDIA. THE CONTAINERS ARE GALVANIZED ON THE INSIDE. DOES IT HAVE ANY EFFECT ON TRANSFORMER OIL WHEN IT IS IN CONTACT WITH ZINC? DOES INSIDE SURFACE WITH ZINC/ GALVANIZING REQUIRE ANY PAINT TO AVOID ANY EFFECT ON TRANSFORMER OIL?
JAYAPRAKASH RAO
– Hyderabad, A.P. , India
July 29, 2008
August 1, 2008
A. You are fortunate in that transformer oil must be dry (low water content) to retain its insulating properties. Moisture in oil is the reason that any reaction takes place in this type of situation. But in a transformer, moisture in the oil causes arcing, a much bigger problem that slow corrosion.
Zinc does not dissolve in or react with most mineral oils.

Geoff Crowley
Crithwood Ltd.
Westfield, Scotland, UK
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A. In certain conditions zinc may create a zinc metalo-organic compound . I would go for a test piece ,immersion in oil for couple of days or weeks and to weigh before and after, checking any weight loss.

Khair Shishani
aircraft maintenance – Al Ain, UAE
August 12, 2008
