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"Stainless Steel Electropolishing parameters"

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April 10, 2022

Q. I work at a surface finishing plant that has an electropolish line that I run. Currently we mostly do marine parts of stainless steel with some aluminum here and there.

I was told by my trainer that I can get the parts to look better by decreasing the amps by about a 3rd for the final 2 or so minutes of the process and so far this seems right.

I cannot really find any information, however on how this could possibly be so I was wondering what about tinkering with the current would decrease Ra and improve the finish of electropolished stainless steel?

JC Irby
- Knoxville Tennessee

April 2022

A. Hi JC. That is an excellent question! However, if you search the site for "electropolish stainless parameters" you will see well over a dozen long threads on the subject; and if you type that term into scholar.google.com, again you'll find over a dozen articles on the subject ... so it is not easily dispatched :-)

It might depend on alloy; it will probably depend on what electropolishing solution you are using (and there are many); and the parameters are probably all intertwined rather than independent. I am not sure if your trainer's advice applies to all profiles (I hadn't heard it) or whether only yours benefit from it.

But the biomedical industry is extremely concerned about surface profile and what it achieves, so if you are willing to spend some money behind a paywall there is probably a good amount of pretty deep research readily available on it. Good luck.

Luck & Regards,

pic of Ted Mooney
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey

Closely related Q&A's, oldest first:


We want to maintain a healthy electropolishing solution for 316L stainless. Is it recommended that we monitor the specific gravity, percent of sulfuric acid versus phosphoric acid and iron, chromium, nickel and copper content? I think the specific gravity would change with metal content, so how valuable is specific gravity? What is the range of acceptability for the other tests? Do you change the entire bath sometimes or just part of it or none? How do you know when to change the bath?

Thanks for your help.

Ellen Mills
manufacturing - Richmond, California, USA

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