Vapor Degreaser Leaves Polishing Compound: Smart Fix

Summary for vapor degreaser leaves polishing compound Discussion

vapor degreaser leaves polishing compound on aluminum cases because the process dissolves the waxes, soaps, or other organic binders in the polish but leaves the dry abrasives behind. Vito asked about residue and drip marks left on polished aluminum after cleaning with perchlorethylene and trichlorethylene, and whether others had seen the problem. The reply says the degreaser is not malfunctioning; rather, vapor degreasing is often a reasonable way to clean aluminum in general, since aluminum can be attacked by strong alkali, cannot be electrocleaned, and may be galvanically attacked in aqueous cleaning. However, for polishing compounds it is not especially appropriate. The suggested alternatives are power washers or ultrasonics, which are likely better suited to removing the compound from aluminum parts.

Q. We are experiencing problems with our vapor degreaser. After polishing the aluminum cases, the polish process leaves a light residue of polishing compound on the surface of the part.

After we degrease these parts we are left with a residue or drip of chemical & compound at the bottom edge of the parts. Then we must wipe off every piece to clean the drip mark.

The chemical we use for cleaning these parts is Perchlorethylene. We also have used Trichlorethlene.

Maybe someone has had these problems before?

Vito D [surname deleted for privacy by Editor]
Mfg. of cosmetic containers – Brooklyn, New York, USA
2004

A. Hi Vito. Your degreaser is not malfunctioning. Vapor degreasing can sound like a good approach to cleaning aluminum, considering that other approaches have issues, such as the fact that aluminum is attacked by strong alkali, cannot be electrocleaned, and can be galvanically attacked if mixed metals are aqueously cleaned. In some instances, vapor degreasing is a good way to clean aluminum!

But the thing is, vapor degreasing isn’t especially appropriate for removing polishing compounds because the problem you are experiencing is common and it’s inherent: the vapor dissolves the waxes, soaps, or other organic binders in the polishing compound, and they run down off the parts, but it leaves the dry abrasives behind on the parts.

Power washers or ultrasonics are probably a better tool for removing polishing compounds from aluminum. Good luck!

Regards,

Ted Mooney, finishing.com
Ted Mooney, P.E.
Striving to live Aloha

finishing.com – Pine Beach, New Jersey



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October 22, 2012