Nickel Chromium Plating Method: Smart Corrosion Protection

Summary for nickel chromium plating method Discussion

Nickel/chromium plating method is discussed in the context of hydraulic piston rods, where Ali Moradian asks how hard chromium plating differs from nickel/chromium plating and why some companies use a nickel underlayer while others use chrome alone. The answer from an unnamed respondent explains that the nickel layer beneath hard chrome is used mainly to improve corrosion resistance in exposed conditions. For hydraulic rods, the nickel is described as sulfur-free, semi-bright, and plated up to about 25 microns, then followed by hard chrome to the required thickness. The thread implies that the nickel-plus-chrome system is chosen when added corrosion protection is needed, while chrome alone may be used in other applications depending on service requirements. No detailed comparison of wear performance is given beyond the question’s mention of corrosion and wear.

Q. Dear sir:

What is difference between hard chromium plating and nickel/chromium plating ? Why some of companies use in hydraulic industry for protection of piston rods the nickel layer under chrome layer because of corrosion and wear but other use only chrome layer?

Thank you & I appreciate you to answer soon.

Ali Moradian
a heavy equipment company – Tehran, Iran
2003

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A. Mr Ali

The Nickel Layer under Chrome for Hydraulic rods is to prevent corrosion in exposed conditions. The Ni is Sulfur Free Semi Bright and is plated to thicknesses up to 25 microns and followed by Hard Chrome to specified thicknesses .

asif_nurie
Asif Nurie [deceased] – New Delhi, India

With deep sadness we acknowledge the passing of Asif on Jan 24, 2016

A. Dear sir

both of the processes have main goal i.e., hard and corrosion resistant coating .today by using especial microcracked hard chromium you do not need nickel underlying on steel substrate .hardness of 1000 hv and 100 salt spray is achieved

by proprietary chemical via 25 microns.

in former process nickel layer with stressed deposits plus conventional chromium leads microcracked chromium at top layer.

hadi khosravi
– tehran iran
2003