Summary for olive drab phosphate coating Discussion
olive drab phosphate or chromate conversion coating is discussed as a finish choice for steel parts that need a very dark olive drab green appearance. In the question, Jeff Kubosh asks for the materials and process to phosphate coat or chromate conversion coat steel parts. The answer explains that steel cannot be chromated directly; chromate conversion coating is applied to zinc-plated parts, not bare steel. For steel, phosphating is the more promising and economical route. The reply also notes that phosphate finishes need to be kept oiled for corrosion resistance, and points to the possibility of an olive drab post-dip on the phosphate, as discussed in another thread, or using colored oils, which another thread says are available. The overall guidance is that a phosphate finish plus oil may be the practical way to approach the desired dark olive drab look on steel.
Phosphating is a coating usually done on steel components as a base for paint or as a final finish for parts which are intended to remain oily. As a paint base it improves corrosion resistance and paint adhesion. As a free-standing finish it doesn’t offer significant corrosion resistance by itself, but is a good oil-retention surface and the phosphate plus oil is corrosion resistant.
Chromate conversion coating cannot be applied directly onto steel parts, but is a finish applied after zinc plating to deter white rust. Chromates can be applied rather lightly or rather heavily; olive drab chromates are the thickest and most corrosion resistant.
Q. I am looking for the materials needed and process instructions to phosphate coat or chromate conversion coat steel parts; the finished product should be a very dark Olive drab green.
Thank you,
Jeff Kubosh
– South Houston, Texas
2003
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“Phosphating of Metals” by Werner Rausch (1991)
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A. Hello, Mr. Kubosh–
Steel can’t be chromated directly (rather, the steel is zinc plated and the chromate is applied to the zinc plating). Phosphating is therefore probably more promising from an economics viewpoint. Phosphate finishes need to be kept oiled for proper corrosion resistance, and thread 219/62 discusses the possibility of applying an olive drab post-dip to the phosphate, and thread 204/57 observes that colored oils are available. That may be an answer for you. Good luck.

Ted Mooney, P.E.
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