Silver Casting Polishing Problems: Strong Fixes for Roughness

Summary for silver casting polishing Discussion

silver casting/polishing problems are discussed as a likely process issue rather than something to fix only with finishing media. Sayed Salim Ali of Mumbai reports a rough surface and tiny porosity in silver karat castings and says that even using maximum pure gold in casting and grinding with 10 mm plastic cones and pyramids has not helped. He asks for furnace and casting parameters and a grinding agent. In reply, the answerer says that if manufacturing were done properly, there should be no need for secondary surface-profile modification, so the first step is to investigate the casting process itself. The reply also notes that plastic media comes in many compositions, and the specific type matters; many suppliers offer several versions of the same size and shape. For the greatest material removal, the answerer recommends a coarse zircon composition.

Q. My production in silver karat has rough surface and tiny porosity in the metal. Although I have tried to use max. pure gold in casting but still the problem exists. In grinding with plastic cones and pyramids of 10 mm size also does not yield any results. So please recommend us 1. casting parameters for furnace & casting. 2. agent for grinding.

Reply soon, thanks,

Sayed Salim Ali
– Mumbai, Maharashtra, India
2002

A. If all manufacturing processes were done properly, there would be no need for any secondary surface profile modification. However, I think you should look into what is happening there first. As for your lack of luck on using plastic media, you did not say what composition of plastic you are using. Most companies make at least 7 versions or compositions of the same size and shape media. If you want the greatest material removal, I suggest you use a coarse zircon composition.

tony kenton
AF Kenton
retired business owner – Hatboro, Pennsylvania
2002

Q. We have a silver casting unit. After casting jewelry when we do shiny finish we see black spots that cannot be removed; please advice reason why these black brownish spots are there.

We do silver plating after that but still after some time those spots will occur.

Ashok goyal
– jaipur India
April 30, 2012