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-----Dip painting galvanized tubes
I am dip painting 3" OD 18 gauge round tubes 7' long with a flat black paint. The tubes are galvanized. The paint finish looks great, however, it can be scraped off with your fingernail. How can I safely etch the galvanize coating before dipping to ensure paint adhesion? I was previously told to try cleaning the tubes with vinegar
⇦ in bulk on
eBay
or
Amazon [affil link] . It did help, but very little.
Thank you,
- Springdale, Pennsylvania
2002
Hi, Thomas. The American Galvanizers Association at www.galvanizeit.com has a booklet on "Duplex Finishing" by which they mean galvanizing followed by painting. But in brief, galvanized surfaces which are intended to be the final finish have a chromate treatment which paint does not adhere to. When painting is intended, the chromate treatment is omitted.
I would clean the pipes in a hot slightly alkaline cleaner rather than with vinegar. I've also been told that scrubbing with a solution of
trisodium phosphate
⇦ on
eBay
or
Amazon [affil link]
will remove the chromate. Then apply a self-etching primer before the dip paint. Good luck.

Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
Need quick confidential answers? $25
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2002
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