Summary for pickling silicon steel Discussion
Pickling steel with 2.5% silicon is the central issue in this thread: the questioner needs very clean small alloy-steel parts for uniform diffusion during carbonitriding, but vacuum-annealed parts still do not take a uniform case. They report that hydrochloric acid pickling helps, yet is not fully reliable, and suspect a stable silicon-rich surface oxide that is harder to remove than the oxide on plain carbon steel. The thread asks for experience cleaning these silicon steels for plating or other processes that require a bare-metal surface. Because the excerpt provided contains only the question and no answers, there is no named advice to summarize beyond the problem statement itself. The practical takeaway is that the user is seeking a more dependable cleaning method than HCl pickling for high-silicon steel surfaces before heat treatment.
Q. I am looking for recommendations on pickling or otherwise cleaning small components made from alloy steel with 2.5% silicon. The surfaces need to be very clean to allow uniform diffusion during carbonitriding heat treatment.
The components are vacuum annealed prior to carbonitriding, but do not take a uniform case. Pickling in hydrochloric acid has helped, but is not completely reliable. I believe the problem is due to a stable surface oxide, and that the silicon makes the surface film more resistant to cleaning than plain carbon steels.
Anyone have experience with cleaning these silicon steels for plating or other processing that requires clean metal surfaces?

Larry Hanke
Minneapolis, Minnesota
1998
A. You may want to check out Patent 8,128,574. They discuss pickling of Si steels in a bath containing hydrochloric acid, ferric chloride
⇦ on
eBay or
Amazon [affil link] and hydrofluoric acid. ferric chloride
⇦ on
eBay or
Amazon [affil link] will attack the base metal and dislodge the insoluble matter. Hydrofluoric acid will directly dissolve the silicon-bearing oxide. The hydrofluoric acid, however, is extremely difficult to handle due to safety/environmental issues. You might first try just the ferric chloride
⇦ on
eBay or
Amazon [affil link] , either added directly or (as in the patent) produced by chemical reaction with hydrogen peroxide.
Regards,
Oscar Lanzi
– Chiago, Illinois, USA
October 14, 2012