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Mechanical polishing

1998

I am trying to gather information regarding mechanical polishing stainless steel.

We manufacture vessels and have a company standard set at 20 Ra. On occasion we get special customer requests for 15 Ra.

Our shop typically goes overboard and finishes to 5 - 10 Ra (to get a pretty finish), that extra work is expensive.

Marketing requires a pretty finish.

I am trying to develop a method to get us to an affordable and acceptable finish. My plan is to machine or mechanically polish to set finish then electropolish to clean and improve the appearance.

I am trying to find a source of information that will cross reference; industry standard finishes i.e. #2B, #4, #6, Buffed #7 etc., grit 150, 180, 240, 320 etc., ISO Designations, Ra Micro inch and Ra micron. I have collected various pieces and have collated them into a spread sheet, but still have some holes and want to double check it against some reference, as well as add to it.

Do you have any suggestions where I can go to get this information.

Thanks,

Claus Kinder

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Claus:

You should be able to get approximately 50% reduction in Ra after electropolishing properly finished stainless steel sheet. In other words, if you need a 15 Ra, you should be able to get there from a 25-30 microinch finish.

The process for mechanical finishing prior to electropolishing is substantially different than the one used to produce the standard mill finishes. The details are too lengthy for E-mail, please contact us for further information.

Ed Bayha
Metal Coating Process Corporation - Charlotte, North Carolina
1998

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1998

I have successfully removed scratches from mirror finish stainless steel inside passenger lifts to the extent that only a bloom was visible afterwards. It took hours of hard work with successively finer grades of emery paper. Does anyone know a quicker way to do the job on-site?

Yours faithfully

John Venning

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John:

You can use a Dremmel or similar hand held power tool, instead of rubbing by hand. And I would suggest buffing wheels and polishing compounds rather than dry polishing. Our Directory of Chemicals lists several suppliers of wheels and compounds. But basically you have it right: there's no easy way, you have to successively use finer grade polishing media.

Ted Mooney, P.E.
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
1998

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1998

We manufacture marine fittings and accessories.

It often happens that clients like stainless steel products to be finished in a Mirror effect.

Sadly I could not find someone in S.A. that could give me more information about polishing stainless steel. If you have some information that could bring us closer to solving our problem I would appreciate your reply.

Thanks

Volker Molzahn
Cape Town South Africa