Dr. Thomas H. Cook

27793 Cheyenne River Road
Hot Springs, SD 57747-7230
USA

E-mail

Phone/Fax: 605-745-4567

Sirs: If you want a quick evaluation of your Hot Dip Galvanizing plant then post answers or e-mail me privately as I am now an advertising supporter of finishing.com listed under consultants:
Data are for one full year of operation. Use ANY UNITS, but LABEL.

1. Kettle Process:WET or DRY________
2. Kettle Dimensions:LENGTH__________WIDTH_________DEPTH_________
3. Steel Galvanized__________________________/Year
4. Zinc Consumed___________________________/Year
5. Dry Ash (Skimmings)_______________________/Year
6. Wet Skimmings___________________________/Year
7. Dross___________________________________/Year
8. Weighted Average Steel Thickness__________________(three digits; at least 100 readings)
9. Weighted Average Zinc Thickness on Steel____________(three digits; at least 100 readings)
10. Flux density_______________Flux Temperature______________
11. Zinc Temperature_____________
12. Range Minutes Going into Kettle______to______Range Total Time in Kettle_____to_____
13. Zinc Analysis (Last Three Months);
    

    Date	%Al	%Pb	%Ni	%Sn	%Bi	%Fe	%Cu
    _____	_____	_____	_____	_____	_____	_____	_____
    _____	_____	_____	_____	_____	_____	_____	_____
    _____	_____	_____	_____	_____	_____	_____	_____

Regards,
Dr. Thomas H. Cook, Hot Springs, South Dakota, USA

HOT DIP GALVANIZING WORKSHOPS

DR. COOK'S WORKSHOPS SHOW HOW TO: ATTAIN THINNER ZINC COATINGS ON THE STEEL; REDUCE ASH; REDUCE DROSS; ELIMINATE BLACK (BARE) SPOTS; VIRTUALLY ELIMINATE ASH AND DROSS PIMPLES; REDUCE REJECTS; PURIFY FLUX SOLUTION; ATTAIN LONGER KETTLE LIFE; REDUCE ENERGY; VIRTUALLY ELIMINATE KETTLE SPATTER; INCREASE PRODUCTION; PROVIDE FEWER AND SMALLER ZINC DRIPS MAKING ZINC CLEAN-UP MUCH EASIER; AND TEST AND CONTROL THE PROCESS TANKS. THESE WORKSHOPS ENABLE PARTICIPANTS TO MAKE BETTER, MORE INFORMED DECISIONS. DR. COOK'S TECHNOLOGY ENABLES HIGHER QUALITY PRODUCT AT LOWER COST, INCREASING CUSTOMER DEMAND AND INCREASING PROFITS. MEANS TO CONVERT FROM PRIME WESTERN TO HIGH GRADE ZINC (LEAD FREE) ARE PRESENTED. THE RAINBOW TROUT WILL WEIGH 4 POUNDS BY JUNE.

COMPANY____________________________________________________PERSON_____________________

ADDRESS______________________________________________________E-MAIL_____________________

PHONE_________________FAX__________________PURCHASE ORDER NUMBER____________________

• ( ) ATTEND 5-DAY GALVANIZING WORKSHOP AT DR. COOK'S RANCH $1,500/PERSON
• ( ) IN-PLANT CONSULTING BY DR. COOK$150/HOUR + TRANSPORT, LODGING, FOOD
• ( ) FLUX SOLUTION TESTING (BAUME,' IRON, SULFATE, pH, ACN, REMEDIES) $250/SAMPLE

WORKSHOP SCHEDULE:

• ( ) JUNE 15-19, 2009
• ( ) SEPT. 14-18, 2009
• ( ) OCT. 12-16, 2009

EACH WORKSHOP IS LIMITED TO A TOTAL OF SIX PARTICIPANTS.

STARTER TEST KITS, $100/EACH ( ) CAUSTIC ( ) ACID ( ) IRON ( ) ZINC ( ) SULFATE

( ) BULK CAUSTIC REAGENT $55/EACH ( ) BULK NaOH INDICATOR $45/EACH ( ) BULK BLUE INDICATOR $45/EACH ( ) BULK ACID REAGENT $55/EACH ( ) BULK 0.5 IRON REAGENT $55/EACH ( ) BULK 0.05 IRON REAGENT $55/EACH ( ) BULK IRON INDICATOR $45/EACH ( ) BULK IRON BUFFER $65/EACH ( ) BULK ZINC REAGENT $55/EAC ( ) BULK ZINC INDICATOR $45/EAC ( ) BULK ZINC BUFFER $75/EAC ( ) BULK SULFATE REAGENT $85/EACH

MINIMUM ORDER: ONE STARTER TEST KIT OR SIX TOTAL BULK BOTTLES (ANY COMBINATION)
PACKAGING AND SHIPPING $60/ORDER

( ) SEND IQM CONTRACT FOR OUR CONSIDERATION; IMPROVED QUALITY METHOD ADOPTED IN 140 KETTLES; 92% OF PLANTS ADOPTED AFTER 90 DAYS TRIAL; REPORTED 10% TO 30% LOWER ZINC USAGE; LESS ZINC CLEAN-UP; BRIGHTER PRODUCT; NEAR ELECTROPLATE QUALITY.

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