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Removing Yellow Chromate color from a zinc plated part


Q. Had some plating done that was to be plain silver zinc, but came back a yellow chromate color (golden color). Is there a way to remove the yellow color without compromising the protective zinc plate and retaining a shiny silver finish? Mechanical removal is out, way too many smalls.

mark hipp
hobbyist - kennesaw
October 24, 2016


A. There are two approaches. Technically, the first is best.

1. Many metal finishing suppliers sell silicate sealers such as JS 500, Hyperseal, Superseal, and many others. Dipping the part in this solution (heated) will often remove the color. Usually this is done inline on freshly chromated parts and completely removes the color. This is a great process developed by Jim Sutherland at Torcad in Canada; he's now at Coatings 85. It generally bumps the salt spray protection up to 500 hours or more. Over dried and aged parts this may or not work or may take a long time to removed the color; the corrosion protection is enhanced regardless.

2. Ford used to have a process called "double dip" chromating in which the freshly chromated part was dipped in a dilute warm solution of soda ash and caustic soda [affil links] to remove the color. This process was used prior to RoHS (IMHO)mania.

tom_rochester
Tom Rochester
CTO - Jackson, Michigan, USA
Plating Systems & Technologies, Inc.
supporting advertiser
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October 24, 2016


thumbs up signI did a little experimenting and found that a 25/75 solution of (sodium hydroxide / 2-butoxyethanol) and water respectively, at 160 degrees for 3 minutes removes 95% of the yellow and leaves a very bright zinc. Don't know if this is chemically correct but seems to work well? Thanks for the help and response.

mark hipp [returning]
hobbist - Kennesaw Georgia usa
October 26, 2016




Can you plate over yellow zinc with clear/silver?

Q. Greetings from NY. Forgive me if this is a dumb question. I have yellow/gold zinc plated hardware for a car restoration. Originally it would have been silver zinc. Can you plate over the existing plating with silver?

Chris Tru
- Fishkill, New York
December 6, 2020


A. Hi Chris. You may know this, but for the benefit of newbies trying to learn, there is actually no zinc electroplating that is yellow or gold in color. Rather, there are two steps involved in getting the yellow color; the first is zinc plating, the second is chromate conversion coating with a 'yellow chromate'. Zinc plating always requires chromate conversion coating, but it can also be clear chromate or black chromate (and a few other variations).

You cannot plate zinc onto the existing yellow color because the chromate is non-conductive and is not metal. The usual answer is to strip the yellow chromate and the zinc plating, and then re-plate with zinc and apply clear chromate.

But we added your question to a thread where Tom and Mark have already offered good responses about things you could try.

Luck & Regards,

pic of Ted Mooney
Ted Mooney, P.E. RET
Striving to live Aloha
finishing.com - Pine Beach, New Jersey
December 2020




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