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Letter 39027
Hard anodizing of aluminum cookware
costing and setup parameters [Egypt]
January 17, 2006
What does it cost to build a small hard anodizing line for
cookware production (capacity of 500 cooking utensil daily)?
what will be the setup parameters (current density, voltage, acid
concentricity, time relationship) to perform such operation?
Ahmed Montasser Korachy
Ain Shams University - Cairo, Egypt
January 17, 2006
Hello, Ahmed. Thanks for visiting finishing.com
You didn't say whether this was a hypothetical situation where you
just want a cost number to plug into a thesis, or whether you
actually have the intention to building a hardcoat anodizing line.
The size would depend on whether the installation would run 8
hours per day or 24, so before you even get started we see a 3:1
range. But for a thesis you could say it would cost something like
one million in the USA; probably a little more.
If this is a real installation, you need to retain a consultant or
align yourself with an experienced designer of anodizing lines. There
are excellent anodizing books available ranging from
"The Surface Treatment of Aluminum and
its Alloys" to Robert Probert's brand new
"Aluminum How
To". While discussing current density, voltage, etc. could be
helpful if you have substantial experience in this, it can be a
disservice if you don't. It's rather like someone asking where they
should start the incision line for an appendectomy; if they are an
experienced surgeon and asking a 2nd opinion about something they
just read in the JAMA it's one thing, whereas if it's a layman asking
it would be ludicrous.
Please take some time to explain your situation to us, then this
dialog can be improved. Thanks.

Ted Mooney, P.E.
finishing.com Inc. - Brick,
NJ
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