Aloha, fun & authoritative answers -- no cost, no passwords, no popups
(as an eBay Partner & Amazon Affiliate we earn from qualifying purchases)

Home /
T.O.C.
Fun
FAQs
Good
Books
Ref.
Libr.
Adver-
tise
Help
Wanted
Current
Q&A's
Site 🔍
Search
pub
Metal finishing Q&As since 1989


-----

Need uniform ED coat in CED process in the recess areas




2005

Hello sirs I humbly feel that it's really a great time to interact with you wizards. in our CED process, we are encountering a major paint problem poor E'coat deposition (dipping process) defect in the sill outer panel of the car body because of "rust" in the non-coverage area of coating. this is not occurring in the sill outer panels we use which are provided with wax holes.

I'm really baffled whether the problem is with the process parameter settings or the mechanical alignment or settings .

the process parameters settings we use in our CED process are :

%NVM = 18.7
pH = 5.94
CONDUCTIVITY = 1827 uS
P/B RATIO = 0.16-0.25
BATH TEMPERATURE = 30.7
APPLIED VOLTAGE = INLET POINT = 0 V
OUTLET VOLTAGE = 100 V
MAIN BUS = 235 V
CURRENT = INLET = 0/350 amps
MAIN = 950 amps

when we change the inlet voltage, paint defect "hash marks" start appearing in the car bodies . we are planning to increase the %NVM or the inlet voltage , WILL IT SOLVE THE PROBLEM !
generously give me your valuable suggestions .

ACRONYMS:

ED = electrodeposition ["e-coating", "electropainting"]

CED = cathodic electrodeposition

NVM = non-volatile material

P/B ratio = binder-pigment ratio

C Nanda Kumar
graduate engineer - Chennai, India


TRY TO ADJUST THE CONDUCTIVITY IN RANGE OF 1200 ~1300. P/B RATIO IS IN MUCH HIGHER RANGE IF You HAVE 6TH GENERATION PRODUCT THEN THIS SHOULD BE IN LOWER RANGE AS NEAR BY .13.

DINESH MAURYA
- jamshedpur, India
April 12, 2009



1. If possible try to increase the number of anodes
2. increase the solvent content of bath.

Ravish Singh
- New Delhi, India
July 10, 2010




(No "dead threads" here! If this page isn't currently on the Hotline your Q, A, or Comment will restore it)

Q, A, or Comment on THIS thread -or- Start a NEW Thread

Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful.

If you are seeking a product or service related to metal finishing, please check these Directories:

 
Jobshops
Capital
Equipment
Chemicals &
Consumables
Consult'g, Train'g
& Software


About/Contact  -  Privacy Policy  -  ©1995-2024 finishing.com, Pine Beach, New Jersey, USA  -  about "affil links"