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Primers for galvanized metal


Q. Looking for cheap method for priming galvanized metal before painting a way to make paint stick to galvanized metal using preferably polyester resin

Thank for your help

menier abel
- france


A. Hi, Menier. The answer depends on whether you are a manufacturer wishing to do this in-house on thousands of parts, or an end user trying to paint one object, though. There are primers that are intended to provide good adhesion on galvanized surfaces. But if you are a manufacturer, a zinc phosphate pretreatment system will prove far better than a can of primer. The topic is the subject of a FAQ here. Good luck.

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Ted Mooney, P.E. RET
Pine Beach, New Jersey

Galvanized Metal Primer


A. If you already are set-up to paint galvanized, I have had excellent success in the past with using an acid etch primer. Acid etch primers are best used when a chromate is not applied over the galvanized coating. One must specify to the galvanize processor to omit the chromate. There are countless articles on painting galvanized material.

Ward Barcafer, CEF
aerospace - Wichita, Kansas


Q. I need your articles (your best method).



Q. I have got some big galvanized gates to prime and paint. I think there is chromate present in the galv; (it's shiny!) What's the best way to prime this surface?

Peter O'Callaghan
building - Charente, France


A. Ideally they would be sent to a shop for a phosphatization process, Peter. This may not be practical for installed gates, leaving you to scrub them with trisodium phosphateamazoninfo, and apply a Galvanized Metal Primeramazoninfo. Good luck.

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Ted Mooney, P.E. RET
Pine Beach, New Jersey

Painting a galvanized metal building

December 7, 2014

Q. Have a 20x40 steel building it looks like it is galvanized. I would like to paint it and would like to know the proper procedure. Thanks

rod beadow
- kingsville ontario canada

December 2014

A. Hi Rod. This has been addressed a number of times here; as mentioned you can start with our FAQ, which links to many of those discussions. I suggest you read them to understand the tricky issue of adhesion to galvanized surfaces.

But the short answer is that, unless you are willing to do truly extensive prep work, including as a minimum: scrubbing with detergent, followed by sweep blasting, followed by T-washing, then careful inspection, followed by immediate priming, success can't be guaranteed. All that can be proposed otherwise is things that may work. The issue is that, depending on age/weathering, thickness of corrosion products, and whether the surface had a chromate brightening quench, lesser pretreatment may or may not adhere.

I would suggest that you find a small area of your building that you think is representative, wash it with detergent, make sure it's completely dry, then try a self etching primer. If it hasn't blistered by spring and can't be flaked off with a wire brush, you're probably ready to try that approach. If it comes off, then sweep blasting and T-wash priming would probably be necessary for proper adhesion. Best of luck.


pic of Ted Mooney Teds signature
Ted Mooney, P.E. RET
Pine Beach, New Jersey

December 7, 2014

A. Another approach is to use time.
If you wait for galvanizing to weather (it has to be in the weather), then painting can be done with reasonable adhesion. It takes years though, perhaps 4-8 years depending on the environment.

Still another approach is to use one of the newer paints of a silane base which are designed to paint straight onto fresh galvanizing without any pretreatment. I don't know which countries there are available in, but do know they're on the market in UK, Belgium, Ireland. There are various brands.

Geoff Crowley Geoff Crowley
galvanizing &
   powder coating shop
Glasgow, Scotland

Ed. note: Some external links that may be helpful are "Sherwin Williams: Peeling - From Galvanized Metal" at

... and "Environmentally Friendly Anti-Corrosion Primers for Hot-Dip Galvanized (HDG) Steel" at

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