Letter 10712

Painting an aluminum boat 


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February 18, 2008

What Anti Fouling paint is available for Aluminum and how to apply? I have a Northwest 22' aluminum jet that I keep in the Columbia River water about 12 miles in from the Pacific. I am in a tidal estuary and I keep the boat in the water about 8 months of the year. In about 2 month I grow considerable grass and slime on the bottom. It cost me about 5 knots. I pressure wash twice a season but I would like to use an Anti Fouling paint like the fiberglass guy do. The hull was coated with clear when new in 1994.
Can the group suggest a prep, primer, and anti fouling paint for my application? Many thanks.
Roy

Roy Hackett
Retired process engineer - Astoria, Oregon


February 27, 2008

I have read your post, Mr. Osborne, and I have decided to use your method. The only thing I will need to know is in regards to something Mr. Mooney mentioned. I use my boat in both salt water and fresh water. However I always trailer my boat after each use. Do I still need anti-fouling paint? And, if so, is the polyurethane enamel anti-fouling? Would someone who does not trailer their boat be able to use the poly?

P.S. Your post makes perfect sense and sounds like the way to go. Thank you for being so thorough. I am working on making a checklist of materials needed, and I will post it as soon as I have it for everyone's use.

Jonathan Dowie
- Nashua, New Hampshire


February 27, 2008

If your boat does not stay in the water overnight you do not need anti-fouling paint, Jonathan. Many people on my salt water lagoon have boat lifts and do not apply "bottom paint". Only thing is, if you ever get lazy and leave the boat in salt water for a few days you will be sorry :-)


Ted Mooney, P.E. 
finishing.com
Brick, New Jersey


March 13, 2008

I was wondering if anyone has had success in painting a boat with Tremclad.
I have an 18' aluminum boat that I am rebuilding, Will tremclad work OK on the underside below the water line?

Peter Lunn
hobbyist - BC, Canada


March 29, 2008

I paint planes and helo's in Abbeville and everything is alum. We use aluma bright to acid etch. Then Alodine, which is a chemical conversion for alum. It prevents corrosion. Then a chemical coating primer.

Mike Bertrand
- Erath, Louisiana.


April 7, 2008

I have not read this whole post so I will make my response as simple as possible.

I have revamped 3 aluminum boats for freshwater hunting and fishing.

1) get everything out of the boat and turn it over on saw horses.
2) strip old paint, mixture of no tox stripper and wire brush on an angle grinder.
3) patch holes, I used the green sticks you get from Cabelas, I think called aluma patch. The melt into place, can be sanded and work like crazy for years.
4) fine sand with med to fine Sandpaper [link is to product info at Rockler] immediately prior to painting.
5) wipe completely clean with denatured alcohol.
6) buy H.S. Camo paint ( 3 drab colors ) from local store for about $20.00 a gallon. 1 Gallon will do an 18 foot boat in and out.
7) dilute paint with Denatured alcohol and spray with cheap wal mart spray gun attached to your, or a borrowed compressor.
8) Use boat and have fun, most people could care less what your fishing/hunting boat looks like

It will scratch and ding just like all old painted boats but the whole thing works like a champ with one good coat and will last for years. The first boat I did was 10 years ago and it still looks great for a hunting/fishing boat.

Tim Legere
- Murphysboro, Illinois


March 29, 2008

I have purchased a 20+ yr old 14' Starcraft Alum. boat. It appears that it was painted several years ago with a copper based anti fouling paint. The alum. hull is showing signs of corrosion ( white powdery substance). Is it too late to try to remove the old paint if the hull shows this corrosion? If I remove down to bare metal, do I have to repaint it or can the bare aluminum stand up to the salt water environment on its own? The boat remains in salt water for about 6 months, what do I do about preventing marine growth on the hull?

Bill Previdi
hobbyist - Gloucester, Massachusetts


April 27, 2008

hi,
Will salt affect an aluminum cladding material? I would like to aluminum clad my boat which finishing is better PE coating or PVDF coating?

Claire Maspinas
hobbyist - Philippines


May 4, 2008

Just a thank you to all the folks posting on aluminum repainting. I'm restoring a 1963 camper, haven't touched a paint gun in 20 yrs, no idea about the "modern stuff". Appreciate all the info.

Leigh Kittell
- Enosburg, Vermont


June 17, 2008

To all those still asking the question about what primer to use on your aluminum boat.

MCDONNELL AIRCRAFT CORP ST LOUIS MO did this study on zinc chromate primers vs. epoxy primers on aluminum such as aircraft, boats, etc. They found in their tests that both primers were found to be equal in corrosion resistance. The information came from the Defense Dept that tested them both. Read below. Basically, you can use a epoxy or zinc chromate primer for your aluminum boat and they will be equally resistant even in salt water. Salt water was what the test was done in.

Accession Number : AD0425105
Title : COMPARISON OF CORROSION RESISTANCE OF ZINC CHROMATE PRIMER TO EPOXY PRIMER
Descriptive Note : Final rept.
Corporate Author : MCDONNELL AIRCRAFT CORP ST LOUIS MO
Personal Author(s) : Swafford, Joseph S.
Handle / proxy Url : http://handle.dtic.mil/100.2/AD425105 Check NTIS Availability...
Report Date : 10 DEC 1963
Pagination or Media Count : 13

Abstract : The need to apply epoxy finishing systems to stock primed with zinc chromate primer has made it necessary to determine if the corrosion resistance of this system is adequate. It is also desired to use only one coat of epoxy primer on stock not already primed with zinc chromate primer provided adequate corrosion resistance can be attained. Test assemblies were fabricated of 7178-T6 non-clad aluminum panels. Panels covered with one coat of epoxy primer and panels covered with one coat of epoxy primer over one coat of zinc chromate primer were riveted to control panels covered with two coats of zinc chromate primer. The eight assemblies were exposed to salt spray corrosion tests. Assemblies were removed from the test environment at intervals of 168 hours, until all specimens had been removed. Examination revealed no corrosion on any of the test specimens after exposure to the salt spray environment for periods up to 672 hours. The single epoxy primer coat and the single epoxy primer coat over one coat of zinc chromate primer are considered equal in salt spray corrosion resistance.

Descriptors : *CORROSION INHIBITION, *PROTECTIVE TREATMENTS, *PLASTIC COATINGS, CHROMATES, ZINC COMPOUNDS, SALT SPRAY TESTS, PAINT PRIMERS, ALUMINUM, METAL PLATES, EPOXY RESINS

Subject Categories : COATINGS, COLORANTS AND FINISHES
Distribution Statement : APPROVED FOR PUBLIC RELEASE


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Duane Osborne
- Glendale, Arizona


June 18, 2008

Thanks, Duane. People should not be using zinc chromate primers because of their environmental implications, so I'm glad you found this report that asserts epoxy primer to be the equal of zinc chromate primer.

But the report doesn't really mean anything close to what most readers might assume, because the panels received a pretreatment of Chromate Conversion Coating in accord with Mil-C-5541 [link is to spec at TechStreet] before priming. In other words, what McDonnell found out was only that they could leave the chromate out of the primer if they had already included it in the pretreatment. That's very different from saying chromate isn't necessary or that epoxy on bare aluminum is satisfactory.

For hobbyists painting an old beater, let's ignore that point. But engineers who are reading this and designing components must be warned that a prime coat of epoxy on bare aluminum is not satisfactory. Thanks again.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


June 26, 2008

for painting you either need a self etching primer or a acid based cleaner. i buy an Acid Drain Cleaner [link is to product info at Amazon], be careful there are two kinds, don't get the one that is a high ph. like draino. you want the low ph. that is like phosphoric acid or sulphuric, or hydrochloric etc. they are dilute enough that they aren't too dangerous if you use your head. just pour on or wipe it on boat , wait about 3-4 minutes and scrub with a long handled brush then rinse real well. two bottles is enough for a 14' boat, only two bucks, when dry , paint with any paint. i used stuff at walmart, about a buck a can. the idea is to etch the aluminum enough to make paint stick, the self etching primer is a lot more costly, the acid drain cleaner should clean the water line also, just don't use it on paint. and make sure it's acid, not alkaline, if your not sure. remember what the old draino used to be like,? those shiny metallic things in the can were aluminum, when hit with water the cleaner would eat up the aluminum and would create foam and heat, you don't want that on your boat. just be careful. ps. it may make your grass brown for a while too

charles roberts
- Easton Pennsylvania


September 10, 2008

Hi...I have a 16 ft Crestliner aluminum boat..the paint is fading these days and has quite a few marks and scratches on it...can i just paint over the existing paint..or do I have to go through the whole process of stripping ?.. Thanks

Keith Zulik
hobbyist - St Catharines, Ontario, Canada


September , 2008

Hi, Keith. Scrape and lightly sand because there is no point putting more paint onto non-adherent paint -- but there is no reason to remove adherent paint. Good luck.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


September 18, 2008

I tested an area with tremclad paint and it seemed to stick just fine. I did not use a aluminum oxide primer, will it peel later or will this work okay, has anyone tried it before thanks.

Stacy Jonh
- Canada


October 28, 2008

Hi I'm Dave from Sandwich, MA. I have a 16.5 Lund, it's only used in fresh water, but two years ago it was left for two days in a salt water marsh. Now all the aluminum finish looks to be have corrosion. (little white dots all over) It's from the painted surface end down to the keel. Is this going to take anything like an acid wash? I would appreciate any help you may provide.

Dave Tibbetts
hobbyist - Sandwich, Massachusetts


March 13, 2009

Hello to all

I have recently purchased an 18 foot Starcraft aluminum boat and I have stripped the entire thing to bare aluminum. I purchased Alumiprep-33 [link is to product info at BoatersWorld] to clean and prep for a coat of Zinc Chromate primer prior to the top coat. I am wondering is it necessary to do both or is it going to be detrimental to one or the other if I do? I want this boat to last a long time before I have to worry about corrosion or adhesion so in my mind I am going the extra mile!

Ed Neeley
hobbyist - Houston, Texas


March 15, 2009

Hi, Ed. Your approach is technically correct, but consumers should not be using zinc chromate anymore because of its toxicity. Chromates are carcinogenic. You should be using zinc phosphate paints.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


March 19, 2009

Point well taken Mr. Mooney thanks for the advise! I have several other issues to deal with such as solid aluminum rivets for one. Can you suggest a source for choosing the correct tooling. I am currently using my Air Chisel [link is to product info at Amazon] with home made tooling and getting decent results but I am striving for perfection! I have many more finishing questions also.

Ed Neeley
- Houston, Texas


March 19, 2009

Sorry, Ed. Finishing is my area of experience and I have no expertise in tooling.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


March 19, 2009

Somewhat redundant but ... I have a 14.5 ft. 1955 Feathercraft and would like to clean it and apply a protective coat over the bare aluminum. Have read many blogs advising using acid (phosphoric, muriatic, hydrofluoric) still other blogs say never use acid. Others suggest sanding. Have pressure washed and scrubbed with green scouring pads realizing less than desirable results. Suggestions anyone?
Thanks James

James Willson
Boat owner - Covington Louisiana


March 20, 2009

Hi, James. Hydrofluoric acid is too dangerous and muriatic is probably of little value. Phosphoric acid, or more precisely a phosphatizing treatment, is of some value on aluminum. And in these days when chromates really shouldn't be used by consumers, phosphatizing is pretty much the only available pretreatment. Then a zinc phosphate primer. Good luck.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


March 21, 2009

Thank you Ted for the reply. I appreciate your taking the time. Will follow the advise and post the results.
Thank you - James

James Willson
Boat Owner - Covington, Louisiana


March 21, 2009

Hi
I just bought an 18 foot starcraft aluminum boat.I would like to repaint.Can I paint over
old paint? Or do I have to reprimer?

Bill Miles
part time fisherman - Rome Ohio


March 23, 2009

Hi, Bill. This is a ludicrously long thread, and few would have time to read it all, but it's been mentioned that if the paint has great adhesion, just rough it a bit with Sandpaper [link is to product info at Rockler] and leave it.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


March 23, 2009

My husband and I have a 1962 17 ft aluminum hull boat that is in desperate need of refinishing. We would like to only paint the top 3 feet and leave the bottom part shiny aluminum. Is there a special process to leaving the aluminum with only a top coat?

Janet Gates
Boater - Porter, Texas    
opt  


April 14, 2009

This thread is amazing given its longevity. Thank you Duane Osborne (and others) for some very helpful information. I have just begun refinishing a 1974 Quachita Jon boat that belonged to my father. I can't bring myself to get rid of it, so I will use Mr. Osborne's technique and restore it.

Also, my hat is off to you, Mr. Mooney. I did take the time to read the entire thread and I admire the way you manage to keep this environment civil with intelligent responses and calm, well thought out correction when the need arises.

Johnny Little
- Memphis, Tennessee


April 15, 2009

Greetings. Ted... great job here!

I have an old pontoon boat, used on fresh water. I want to use some easily available spray cans to first prime and then paint a glossy black... like I said, using some easy to find spray cans. Are there any that you recommend? The pontoons are 20 years old and pretty weathered/oxidized, but smooth...

Thanks

Svend Filby
- Sunup, New Hampshire


April 15, 2009

Thanks for you patience, Johnny & Svend, the thread is ridiculously long. Thanks for the kind words, too -- I like to think I'm finally beginning to grow into the job :-)

Svend, a spray-on zinc phosphate/etchant may allow you to use whatever spray paint you wish on your aluminum pontoons. I haven't actually used it, so I'm not actually recommending it, but it sounds easy and promising -->


Ted Mooney
finishing.com
Brick, New Jersey

 


April 22, 2009

Trisodium Phosphate [link is to product info at Amazon]is used to "etch" aluminum. Just wire brush of any loose paint the clean with T.S.P. (Following instructions. I.E. proper safety, etc...) then paint right away... after it's dry of course.

Paint with regular old "Tremclad Paint" last forever and really looks great. Complete proper aluminum boat paint job for less then $35.00

Adrian Riggs
- Kitchener, Ontario, Canada
   opt  


April 25, 2009

Hi my name is Bob I have painted cars before 6 or 7 and are familiar with sanding scuffing up the surface before primer coverage. Starting with wire brush then drill with wire wheel,there is a lot of silicone on seams should I replace with special kind of silicone? I heard that using military paint called "camo' would be good to use,apparently
the army changes up colours quite frequently and is easily accsessable,going for the camoflage look. My last fiberglass boler trailer I painted three years ago paint seemed to have a dull finish different type of paint Not sure. The boat is pretty old its a Sears SS type but I want to breathe some new life into it. should it be clear coated after wet sanding?

Thanks in Advance

Bob Breaden
Automotive Lab Technician of 35 years - Ontario Canada


June 14, 2009

This is not rocket science but it has worked very well for me.
I have painted several aluminum boats and all I did was sand the surface with 60 grit wash with TSP, and Paint with Hammerite Rust Cap ( Hammered finish) --->

I have brushed, sprayed with an airless, and with conventional spray rig. Brushing seems to be the quickest. The glass beads in the paint seem to be the factor. It is tough as nails will take a lick and not scratch. Best of all after being in the water (fresh) for 5 months it will wash with a soapy rag and look good a new. After 12 years the oldest paint job is beginning to loose some of its shine. I'm not in the business but I am a satisfied customer.

Richard K. Kesselus
- Bastrop, Texas


June 19, 2009

hi fellow boat owners . we use toilet bowl cleaner to remove scum from at water lines on fiberglass boats.best to wet area first.I use a Scotch Brite pad to rub down area.has worked great for us .spray is easier to control be careful around bottom paints. take care, grandpa. take a kid boating

Gary L Merryman
- Soldotna


July 29, 2009

So I have a 16 ft aluminum boat I'm painting After I get it sanded and cleaned off then I put on rustoleum etching primer do I need to put a epoxy primer after the coat of etching primer or can I just paint it

heith provost
amateur - burlington,vt


July 2009

Hi, Heith. I don't see a need for epoxy.

Regards,


Ted Mooney
finishing.com
Brick, New Jersey


August 10, 2009

I am also in the process of stripping and painting an aluminium boat good info on this thread! But let me throw this at you guys. I ran across this paint called Duralux Marine Aluminium Boat Paint, on their web site they say it is vinyl based and you do not need a primer coat! Just wondering what you guys thought of this and does anybody have any experience with this paint?

Neil Roebuck
- Ida , Michigan


October 29, 2009

I began refinishing a Sears,12 ft. fifty year old, v-hull boat about a month ago. Working on the interior I have SLAVED over the perfection I desire. Today was the day. I started to apply paint I purchased at a local Flea Market. Guess I deserve the mucky look I am getting! I stopped after a very small area because it looked horrible. The paint would NOT flow well, and I know nothing about Polyurethane paints! Acrolon 218 HS. It is adhering too well! I want to purchase a REALLY easy paint to apply with a brush. I know nothing of air guns, so I will stick with a brush.
My question...what is the best paint to brush on primer? I asked the fellow at the hardware store, informed him it was for an aluminum boat, and he recommended Ace Primer Rust Stop. I have put a beautiful smooth finish in the interior, and don't want to ruin it.
Please, recommend the best solution with reasonable expense for painting my little project? Maybe just a thinner as the paint is very thick?! This thread has been great!
THX

Dellea Bennett
- Beverly Hills, Florida


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