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Letter 1051
Chrome Plating on Aluminum
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Hi,
I'm from El Salvador, C.A. and my question is how i get Hard
Chrome onto aluminum base, please tell me about the chemicals to make
the solution for activate the aluminum.
Thank you.
Remberto Brito
Reproqui S.A. de C.V.
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Activating of aluminium:
The aluminium article should be cleaned in a non caustic
cleaner,then given a light pickle in 10-25% sulfuric acid, then
dipped for 30-60 seconds in a zincate bath(see formulation below).
For best results the article should then be cyanide-copper plated(3-4
mins) then placed in the hard chrome bath with the current swiched
on.
NB: Rinse well inbetween all of the above stages.
Zincate Bath Formulation:(to make 1 litre)
Caustic soda.............525g
Zinc oxide...............100g
Ferric chloride crystals.1g
Rochelle salt(potassium
sodium tartrate).........10g
Dissolve in the caustic soda first very carefully as this gives
off alot of heat.Then dissolve in the Zinc oxide. Finally add the
ferric chloride and rochelle salt.
This process has given excellent results for me in the past.
Richard Palmer
Rio southern Electroplating
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Hi, my name is Victor, I am going to be starting a project on my
car, a 1996 Mitsubishi 3000GT SPYDER VR-4. I was wondering if someone
there could help me. I am going to try to bond a thin layer of real
Aluminum on a smooth surface of (primered) sheet metal, plastic,
composites, & Carbon Fiber. My question is, can it be bonded by
some type of glue adhesion, chemical bond, Plated on (like
Chrome/Gold Plating), sprayed on melted hot as a liquid (which I
doubt, without melting the plastics, & composites), or sprayed
with an Aluminum based paint? At this point I plan to then polish it
to a brilliant shine, then clearcote it. The reason I want to go with
a Polished Aluminum look, & not a Chrome look is because IMHO
Polished Aluminum looks better (not as mirror-like). I thank you for
any information you can provide. =)
Best Regards,
Victor L.
Victor Lopez
- Springfield, Ma
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Aluminum cannot be deposited by electroplating except under very
special circumstances that are at odds with your needs.
It is theoretically possible to deposit pure aluminum by a process
called Ion Vapor Deposition (IVD) but even if you could afford to
have it done, your car wouldn't fit in the chamber.
Cars are painted for reasons of practicality, I'm afraid. There
are practical reasons why you don't see plated or aluminized cars,
although at least one stainless steel DeLorean was gold plated.
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Ted Mooney, P.E.
finishing.com
Brick, New Jersey
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I also would like to plate some car parts (just the wheels
however). I was wondering if any body could explain or give
suggestions as to how to plate Aluminium wheels. I would like them a
color similar to silver (not gold or bronze etc.).
Any advice is appreciated.
Ryan Buckingham
- Winnipeg, MB
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Hi, Ryan. Please see our
Introduction to Chrome Plating. But
since you promised that any advice would be appreciated, I'll
give you some: forget it 
A budget of several hundred thousands dollars to build a small
facility to chrome plate aluminum wheels would constitute operating
on a 'shoe string'. Plating of aluminum wheels is something that must
be done by major enterprises operating in factories; it cannot be
done as a mini-business because of regulatory issues as well as
scale.
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Ted Mooney
finishing.com
Brick, New Jersey |
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Hello,
My job is aluminum plating (polished plating) . The
formula I was using is non- economical due to its
primitiveness . In the meantime , my workshop has been semi-
closed by the government on account of environmental
pollution , and in order to pursue my work, I want to change
the plating method and am looking for a new and high -
standard formula with minimum or without heat during work .
The primitive plating formula I was using is as follows:
Electrolyte composed of phosphoric acid ( 95% ) and
nitric acid ( 5%), Which I used to anodize inside a steel
tub under 80 degrees centigrade with 1500 rectifier unit. In
the second stage, I used to put the anodized plates in side
thermal tub filled with water and crystal colour for
coloring.
95% + 5%
H2 P04 + HN03 + 80 degrees centigrade temperature
Phosphoric acid + Nitric acid
The following are the disadvantages of this formula:
1.The ingredients of this formula are costly
2.As a result of heating , the ingredients of the formula
vaporize in the air.
3.In case a partial change is brought in the ingredients of
this formula ( in the percentage of the materials or the
necessary temperature), irreparable damage takes place and
as a result the aluminum profile is lost and only the silica
under the profile remains.
4.The weight of profile is reduced even under ideal
conditions.
5.The plating which is done according to this formula takes
place under experimental time ( depending upon the diameter
of the stuff of aluminum profile), and since this time is
experimental, the changes in the time of taking out the
profile from electrolyte solution causes many defects in the
quality and brightness of the stuff.
In vies of the above I am in need of the formula
recommended by you, in which the electrolyte, percentage of
materials, and the time of taking out the profile from
inside the electrolyte has to be specified. your formula
should not be thermal, as far as possible, and should have
the highest quality and brightness. Also, please introduce
the type of rectifier which my work under this formula.
Awaiting your response.
Thank you very much,
JahangirKhan
- Pakistan
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