| |
Letter 054
Need low resistance inexpensive black
coating on aluminum
-----
I am a consulting design engineer (Mechanical) in the electronics
packaging industry. In a recent project I encountered a need for a
black coating on aluminum that was electrically conductive.
Alternatives such as Black Nickel, Zinc, and Chrome over a copper
and/or nickel flash have been discussed however they are cost
prohibitive. Recently a black (or very dark) chromate tint was
proposed. Can anyone suggest parameters or specifications for the
process and sources for the tint? What cosmetic quality can be
expected? Assuming it is (just) a bath change for the tint, would it
be a major hurdle for local sheet metal fabricators to supply or is
it best done by another source? Are there other suggestions of
materials and processes to pursue? Thank you for your consideration.
Michael D. Miles, PE
-----
Mil-C-5541 [link is to spec at TechStreet]covers chromate
conversion coatings on Aluminum. For low electrical resistance,
specify Class 3. This class achieves its lower rating via a thinner
coating--which naturally sacrifices some corrosion resistance, and
probably some of the saturation required for a dark coating.
There may be a proprietary that offers a shade dark enough to meet
your needs, but I'd be surprised to find anything even approaching
the saturation of a black electroplate or black anodize coating.
|
|

Ted Mooney, P.E.
finishing.com
Brick, New Jersey
|

-
-
 |