Letter 21019

Pontoon Boat - Aluminum Panel Repainting

+++ I have some aluminum pontoon boat panels (above the water line/deck mounted) that need repainting. I am not intending to remove the original paint (light brown). I will paint over it. What prep and paint type is advisable? I may have to mechanically remove some adhesively applied striping which may expose bare metal. What is the best prep for the bare aluminum surface that may result. Will the use of this prep and its contact with the light tan paint to be painted over adversely affect the adherence of the new coat to the original paint? Bob B [name deleted for privacy by editor] - Springfield, MA June 17, 2008 Hi, Bob. Sorry no one replied to your inquiry previously. Letters 21588 and 31788 have pretty good discussions on the topic of aluminum pontoons which has at least some applicability. There is no need to remove adherent paint, so you are on the right track. You may be just fine with a prime coat designed for aluminum. But if you are a purist, the proper pretreatment of bare aluminum is actually a chromate conversion coating consisting of two steps: cleaning with Alumiprep 33 [link is to product info at Sailnet.com / Marine.com] and chromate conversion coating with Alodine 1201 [link is to product info at Sailnet.com / Marine.com] before painting. These are hazardous materials so you may have to pay a shipping surcharge; use them carefully. Good luck! Regards, Ted Mooney, P.E.  finishing.com Brick, NJ Dear Reader: please choose what you want to do-- I want to answer or follow-up on this subject (in non-commercial fashion).   I want to post a new question or inquiry on a different subject.   This letter is within a monitored forum, very much "alive" here in 2008. If you spot any broken links or obsolete info, please advise!

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