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Letter 18876
Anodizing cast bronze cymbals [New
Jersey]
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Hello,Ted-
Nice site you've got here!!
I have a question regarding the potential use of
anodizing with musical instrument cymbals. For several years
now I have been engaged in the art of modifying and tuning
cymbals to the point that I began creating my own line of
sounds,using existing makers' cymbals as "blanks" that I
hammer and lathe to have my sounds.
These are made of a bronze alloy called B-20...80%
copper,20% tin.They are hot rolled from cast ingots in a
multi-directional method that maximizes tensile and ductile
strength.They are then circle-sheared and pressed into their
convex shape,before annealing (1400 F,water quench). They
are re-heated as many as 15 times prior to annealing,and
develop a very hard surface "crust" that serves to
mechanically support the softer layers beneath. This "raw
blank" ranges dimensionally from 6"-24" diameter and
.060"-.120" thickness. At this stage they offer little
musicality...they must be "tuned". This is done by hammering
and lathing. Hammering puts numerous areas of vibrational
obstruction in the metal that,depending on patterned
location,guides and controls the vibrations to produce
desired sonic characteristics. Lathing creates
grooves(pathways)for vibration to follow...another means of
sound control. Here's where it gets tricky... Lathing (as
removal of the hard crust) compromises the mechanical
properties of the surface tension,often virtually
eliminating the harder layer,leaving only soft core
metal,which is not musical.Stick response suffers,the cymbal
is "slow" to respond,sustain is shortened,tones cannot reach
their harmonic potential,etc. In such a thin plate,most of
the musical vibration occurs at the surface,which the lathe
partially destroys. I am looking at anodizing as a means of
restoring the surface integrity after all other processes
are complete. One of the largest cymbal manufacturers did
this back in the 80's,but only in wild colors as a visual
appeal,which was obviously short-lived.These days I cannot
find anyone who anodizes anything but aluminum.I don't want
colors,preferring the clear beauty of natural bronze.
I would very much like to have your thoughts on this
endeavor...I'm not even sure if I'm looking for another
related process. I am located on Duquesne Blvd, just down
the street, so I could provide you with samples if
necessary.
Thanks for your consideration in this matter,
Mike S [last name deleted for privacy due to age of
posting]
- Brick, NJ
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