HOME FAQs BOOKS JOBS: Help Wanted Suggestions you are here: Hotline/Forum => Letter 1061

Questions about Aluminium profile anodizing

I anodize aluminium profiles in my plant. We have 2 problems that I'm hoping someone will have come across before:

1) How does one effectively drain hollow profiles which get filled up with sulphuric acid? We tilt the jig manually and wait for the sulphuric acid to pour out which is decidedly clunky.

2) During the electrocolouring process I find that small bubbles form on the profiles at immersion time which prevent proper colouring. To work around this we lower the profiles in the electrocolouring bath, then raise the profiles and slowly let the solution pour off. We then dip the profiles into the electrocolouring bath and start the process. We find that the first dip prevents any bubble formation. Again, this seems a clunky solution.

Clues anyone?

Thanks,

Sanjay A. Bulchandani
- Bombay, India

---

Sanjay:

1). You can drain hollow profiles by tilting the jig manually and waiting for the sulphuric acid to pour out. It is decidedly clunky :-)

I don't know if there is any other way, but some shops invest the time in careful jigging with poly shields and so on to steer the stream neatly back into the tank.

2). In nickel plating, where clingy hydrogen bubbles are a nuisance that cause gas pits, wetting agents like sodium lauryl sulfate (baby shampoo) are used. I don't know whether such additions would have an ill effect on your electrocoloring.

Ted Mooney, P.E.
finishing.com
Brick, New Jersey

Sanjay,

I assume your aluminum profiles are over 3000 mm long and you transport them by a crane, possibly a "bridge crane". I could recommend :

Rack the profiles inclined so that the two ends will have about 100 mm difference
After taking the load out of the bath, incline the crane so that the solution drips down. Wait about a couple of minutes (provided the load not dried) and then move the load next stage.

Those will help you in two problems you asked.

Sincerely,

Timur Ulucak
aluminum extrusions & finishing - Istanbul, Turkey

ANSWER or FOLLOW UP POST an unrelated QUESTION HOT Topics

Disclaimer: It is not possible to diagnose a finishing problem or the hazards of an operation via these pages. All information
presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. The
internet is largely anonymous; some names may be fictitious and some recommendations may be deliberately harmful.

If you are seeking a product or service related to metal finishing, please check these Directories: