Letter 139

Why does this electrolysis derusting trick work?

-----

I have been removing rust from metal tools by using a galvanized bucket of water and suspending the tool in the water by a string. I connect a twelve volt battery charger [link is to product info at Amazon] to the tool and the other side to the bucket. Overnight the rust turns to black goop which I wash off and further buff out the tool. Works great. I got it from a tip in a wood magazine. Can someone explain why this works. What is the "electrolysis?" process here ? Thank You.

Dennis Slabaugh
Hobbyist Woodworker


-

the rust on your tools is FeO, of iron oxide, when you run the electricity through the tools the electrons reduce the FeO into Fe and O2, oxygen gas. Every time and equal part of the galvanized bucket which is Zinc is oxidized into ZnO or Zinc Oxide a white powder. So every time you do this, a little of your bucket is blown away, watch for holes! haha

Adam Hoalcraft
college student - usa


+++++++

Getting rid of rust can cost a fortune in chemicals but if you have the time and can fully submerge the item to be de-rusted, here is a cheap way to do it. Submerge it in a black molasses and water solution. 1 part black molasses to 9 parts water. I have 40 litres of the stuff mixed up.

Where I used to work on Norfolk Island (in the South Pacific, halfway between Australia and Fiji - the place where the majority of the descendants of the mutineers from the Mutiny on the Bounty live), we had a 200 litre (44 Imperial gallons, 55 US gallons) drum mixed so we could dip big stuff. Like any small island, because of salt spray, rust is a real problem over there.

Really severe rusting will need a week or so in the solution. I recommend removing the job after a few days and wire brushing to remove the loosened scale, a quick hose down and return to the pot for another go. It is essential that the steel is fully covered. Unprotected steel will corrode very badly at the air/solution interface where it come out of the solution. Note: Some alloys e.g., zinc will be severely corroded by this stuff so keep it for iron and steel only or test it first.

I bought 5 litres of blackstrap molasses (stuff they feed horses) from my local feed and produce store. It is quite cheap.

Ron Beckett
- Emu Plains, NSW, Australia


Dear Reader

Post an answer
 
Post a question
 
Report broken links


Legal disclaimer boilerplate button


List of Directories
Jobshops Directory button Environmental Directory button Equipment Directory button Consultants Directory button Chemicals Directory button Test Directory button Help-Wanted Directory button About Advertising button Classifieds Directory button Booklist button

 

Link to Del.icio.us button Save This Page (why?)    -    Home    -    ©1995-2009 finishing.com